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Sartorius Combics 2 CAIXS2 User Manual

Sartorius Combics 2 CAIXS2
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98648-019-74
98648-019-74
Operating Instructions
Sartorius Combics 2 Ex Indicator
for Use in Areas at Risk to Explosion
Model CAIXS2
Order no. Price in
CAIXS2
1.500
Preconfiguration with platform series CAPXS, IU, IF; verification by the manufacturer; calibration for the place of use;
mounting optional dataoutputs;
removable connection between terminal and platform can be ordered under VF2829. Please ask your sales representative.
Networking of up to 8 indicators
Suitable for: mounting on a bench, attaching to floor stand or columns,
mounting on a wall or installation in a switch cabinet
Combics 2 Ex-Indikator
Description
Combics 2 Ex-Indicator
Stainless steel housing with cable glance.
Selectable is an A/D converter or digital interface to connect one scale in total.
Standard: 1 selectable data interface RS 232/485/422
Pre-assembled adapter cable for power supply modules.
The power supply for CAIXS2 is not included in the equipment supplied (see accessories).
Explosion protected scales for hazardous areas - Combics Ex-Indicator CAIXS2
For use in Zones 1 (explosive gases) and Zone 21 (explosive dusts)
ATEX: II 2G Ex ia IIC T4 Gb
II 2D Ex ia IIIC T80°C Db
Allows the connection of one analogue Sartorius platforms Combics-Ex,
IFXS4, IUXS4, or one IS-X precision platforms, Signum Ex scale or load
cells with suitable specifications to be connected in Zone 1, 21, 20
Verifiable class III, IIII
Very easy to read display

Table of Contents

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Sartorius Combics 2 CAIXS2 Specifications

General IconGeneral
BrandSartorius
ModelCombics 2 CAIXS2
CategoryTouch Panel
LanguageEnglish

Summary

Notes on Using These Instructions

Symbols and Signs

Explains symbols and their meanings used throughout the manual for understanding conventions.

Menu Descriptions

Describes how menu settings are presented for orientation and language selection.

Warnings and Safety Precautions

IP Protection

Details the IP rating and conditions for maintaining it, ensuring protection against environmental factors.

Equipment Description

Intended Usage

Defines the intended industrial use of the indicator and its suitability for explosive atmospheres.

General View of the Equipment

Rear View

Identifies connections and features on the rear panel of the indicator for connectivity.

Installation

Storage and Shipping Conditions

Specifies conditions to avoid during storage and shipping to maintain equipment safety.

Installation Location

Lists environmental factors to avoid at the installation site for optimal performance.

Acclimatizing the Device

Procedure for allowing the device to adjust to ambient temperature to prevent condensation.

Getting Started

Connecting Weighing Platforms

Details the process of connecting an intrinsically safe analog Sartorius platform for operation.

Installing Connection and Interface Cables

Instructions for installing cables, emphasizing caution with the cable gland for IP rating.

Pin Allocations on the CAIXS2 Data Outputs (COM1)

Connecting the Device to AC Power

Protection Class 1 Device

Specifies requirements for connecting a Class 1 device to a grounded outlet for electrical safety.

Safety Precautions

Safety measures for connecting to outlets without a protective grounding conductor.

Operating Design

Display and Keypad

Identifies and describes the display elements and keypad functions of the indicator for user interaction.

Key Functions

Configurations

Language Settings

Provides an example of how to change the device's display and printout language for user interface customization.

Setting Up Password Protection

Configuring Weighing Platforms

Service mode

Explains the purpose and activation of Service mode for accessing additional setup and calibration functions.

Analog/Digital Converter (ADC)

Setting Parameters for ADC Configuration

Explains settings like standard/verifiable configuration, range selection, and scale interval for scale definition.

Setting Parameters for ADC Configuration

Covers minimum load, available weight units, and calibration/adjustment unit settings for scale configuration.

Configuring the A/D Converter (ADC)

Setup information

Explains when and how geographical data can be entered and its precedence for accuracy.

Entering Adjustment and Linearization Weights

External Linearization

Set preload

Clearing the Preload

Adjustment without Weights

Menu Structure for Adjustment without Weights

Lists menu parameters related to adjusting the scale without using external weights.

Operation

Weighing

Details the basic weighing features and operations, including zeroing, taring, and unit toggling.

Automatic Taring (APPLIC menu item 3.7)

Explains the automatic taring function based on minimum load detection for efficient weighing.

Minimum load for automatic taring and automatic printing

Describes how to set the minimum load threshold for automatic taring and printing.

Device Parameters

Display Lighting

Details settings for display lighting, including on, off, and timer options for user interface.

Calibration and Adjustment

Opening the Menu Access Switch

Details how to open the menu access switch located on the back of the indicator to enable calibration.

Example 1: External calibration and manual adjustment with default weights

SQmin Function

Setting SQmin Parameters

Instructions on how to turn on the SQmin display and configure printout options for quality control.

Individual ID Codes (Identifiers)

Settings for Individual ID Codes

Specifies the menu path and factory settings for ID code names for data tracking.

Application Programs

Overview of Applications and Functions

Provides an overview of available applications and functions, indicating their usage and capabilities.

Counting Z

Average Piece Weight

Explains how to enter the average piece weight, a crucial step for accurate piece counting.

Entering the Reference Piece Weight

Minimum load for initialization

Explains how to set the minimum load required to initialize the Counting application for proper start.

Counting with two weighing platforms

Counting with two platforms of the same type

Describes using two platforms of the same type for counting different materials with flexibility.

Counting with One Reference Platform and One Weighing Platform

Explains using one high-resolution platform as a reference for weighing heavier samples efficiently.

Neutral Measurement Z nM

Reference Weight

Explains the importance of the reference weight and methods to enter it for accurate measurements.

Entering the Reference Weight

Minimum load for initialization

Explains how to set the minimum load required to initialize the Neutral Measurement application.

Averaging (Animal Weighing) V

Number of measurements for averaging

Explains how to enter the number of sub-weighing operations for calculating averages.

Start application

Describes the three methods to start the averaging routine: manual, manual with user-defined, and automatic.

Weighing in Percent L

Calculating the Reference Percentage Value

Explains methods to enter the reference percentage value required for accurate percentage calculations.

Entering the Reference Percentage Value

Minimum load for initialization

Explains how to set the minimum load required to initialize the Weighing in Percent application.

Checkweighing H

Features

Lists features of Checkweighing, including setting target values, tolerance limits, and display modes.

Tare Function

Details the tare function within the Checkweighing application for accurate results.

Target value

Preparation

Specifies the menu path to open for Checkweighing application preparation.

Example 1: Checkweighing samples with a target weight of 1250 g and a tolerance range from -10 g to +30 g.

Classification W

Features

Lists features of Classification, including the number of classes and how limits are entered.

Delimiters

Explains how to enter class delimiters by saving weight values or percentages for sorting.

By entering a percentage:

Available parameter settings

Lists parameters for Classification, including minimum load and quantity settings for configuration.

Totalizing s

Features

Lists features of Totalizing, including weighing items, saving values, and automatic printout for accumulation.

Printout

Explains how to configure printouts for totalizing data, including manual and automatic printing.

Example: Totalizing weight values.

Net Total Formulation R

Features

Lists features of Net Total Formulation, including weighing components and display modes for recipes.

Printout

Explains how to configure printouts for net total formulation, including component records.

Combining Application Programs

Example: “Portioning" (counting z, checkweighing O with totalizing s)

Illustrates combining Counting, Checkweighing, and Totalizing applications for portioning workflows.

Configuring Printouts

GMP-Compliant Printouts

Details how to supplement printouts with GMP headers and footers for compliance in regulated environments.

Product Data Memory

Saving Product Data

Describes how to save product data, using the Counting application as an example for data management.

Displaying Information for a Specific Product or Tare Value

How to display information for a single product or tare value stored in memory for data retrieval.

Displaying Information for all Product or Tare Memories

How to browse and view information for all memories containing product or tare data for data overview.

Data interface

Specifications

Provides technical specifications for serial interfaces (RS-232, RS-485, RS-422), transmission rates, and protocols.

Configuring the Data Interface as a COM Port (datprot)

SBI communication

Details the SBI interface and its data output configuration options for specific communication protocols.

Data Input Format

Data Output Format with 16 Characters (without Data Header)

Error Message

Explains the format of error messages, including position and error code numbers for troubleshooting.

Configuring the Data Interface as a Printer Port (printer)

Configuring a Printout

GMP-Compliant Printouts

Explains how to supplement printouts with GMP headers and footers for compliance in regulated environments.

Sample Printouts

“Weighing” application:

Provides sample printouts for Weighing application, showing data blocks and IDs for understanding output.

Error Codes

Care and Maintenance

Service

Recommends regular servicing by Sartorius technicians for optimal performance and equipment longevity.

Repairs

Safety precautions and instructions for performing repairs, emphasizing authorized personnel and spare parts.

Cleaning

Guidelines for cleaning the indicator, emphasizing compliance with hygienic standards and avoiding liquids.

Cleaning the Stainless Steel Surfaces

Safety Inspections

Lists conditions under which safe operation is no longer ensured and actions to take for device safety.

Disposal

Specifications

ADC Scale Interface

Provides technical specifications for the ADC scale interface, including load cell connection and sensor technology.

Data interface

Details the bidirectional intrinsically safe RS-232, RS-422, and RS-485 interfaces for communication.

CAIXS2 Dimensions

Accessories

Power Supply

Details AC adapters and external battery options for powering the indicator, including ATEX/FM approved models.

Declaration of Conformity

"Installation", a Service Offered by Sartorius

Describes the installation service package offered by Sartorius in Germany, including training.

Safety Information

Menu Structure

Overview of the complete menu structure

Outlines the main menu categories (APPLIC, FN-KEY, SETUP, INFO, LANGUAG, ADC.CON) and their sub-menus.

Menu Applications

Menu Applications

Details menu parameters for applications like Counting, including minimum load and resolution settings.

Menu Applications

Menu Applications

Lists menu parameters for Neutral Measurement and Animal Weighing (Averaging) applications.

Menu Applications

Menu Applications

Details menu parameters for Weighing in Percent, Checkweighing, and Classification applications.

Menu Applications

Menu Applications

Lists menu parameters for Net-Total, Totalizing, Automatic Taring, and Minimum Tare settings.

Setup Menu (Device Settings)

Setup Menu (Device Settings)

Details setup parameters for weighing platforms, serial interfaces, and ambient conditions for configuration.

Setup Menu (Device Settings)

CAL.ADJ Calibration, adjustment

Lists various calibration and adjustment options, including external, internal, and linearization procedures.

Setup Menu (Device Settings)

RESET Factory settings

Resets all applications and settings to factory defaults for restoring original configurations.

setup /com-1 Data protocols

Config. SBI*

Explains settings for SBI data protocols, including baud rate, parity, and handshake for communication.

SETUP /COM-1 PRINTER Printer configuration

LINE Strip printer*

Details printer configuration settings for different printer types (YDP20, YDP14IS, YDP04IS) for data output.

setup / UTILIT. 8 PARAMET Keys Unblock keys

AUTO.OFF Automatic shutoff of display and control unit

Settings for automatic shutoff of display and control unit via timer or manual selection for power management.

setup / print 7 PROTOC. Printouts

GMP.PROT ISO/GMP printout

Explains settings for ISO/GMP compliant printouts, including activation and timing for quality assurance.

Menu Structure

Language Menu (Language Settings for Display, Calibration and Gmp-Compliant Printouts)

Allows selection of language for display, calibration, and GMP-compliant printouts for user interface customization.

ADC Settings Menu

ADC Settings Menu

Details ADC configuration settings, including ranges, scale interval, maximum load, and weight units.

External Data Interface

External Connections and Data Transfer

Diagrams illustrating external connections for power supply and weighing platforms using various options and interfaces.

External Data Interface

External Connections and Data Transfer

Diagrams showing connections for data adapter boards, RS232/RS485/RS422 interfaces, and optional modules.

External Data Interface

Optional Cables with YDI05-Z (, option A25)

Details optional cables for connecting the YDI05-Z interface converter to scales or PCs via RS-422 or RS-232.

Verification of Intrinsic Safety

Connection of an Analog Weighing Platform

Details the intrinsic safety parameters and connection method for analog weighing platforms.

Connection of a Digital Weighing Platform

Shows wiring for digital weighing platforms and RS232/RS485 parameters for intrinsic safety.

Verification of Intrinsic Safety

Digital I/Os (COM1)

Shows wiring for digital I/O signals and connections to junction boxes and foot switches for intrinsic safety.

Verification of Intrinsic Safety

RS485 Data Interface

Details RS485 parameters and connections for interface converters and safety barriers for intrinsic safety.

FM Certificate

CERTIFICATE OF COMPLIANCE HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS

Certificate of compliance for hazardous location electrical equipment according to Canadian requirements.

Specific Conditions of Use

Important conditions for using the intrinsically safe indicator in hazardous environments for safe installation.

FM Certificate

Electrical Parameters

Continues electrical parameters for CAIXS2 (COM1) output and input/output for WP Board, including RS485 communication.

FM Certificate

Equipment Ratings:

Lists the intrinsic safety ratings for Class I, II, III, Division 1, Groups A-G, Zone 1, Group IIC, and Zone 21, Group IIIC.

FM Certificate

Approval Standards and other documents:

Lists approval standards and documents related to the equipment's certification for compliance.

FM Certificate

Equipment Ratings:

Repeats intrinsic safety ratings for Class I, II, III, Division 1, Groups A-G, Zone 1, Group IIC, and Zone 21, Group IIIC.

FM Certificate

Electrical Parameters

Continues electrical parameters for CAIXS2 (COM1) output and input/output for WP Board, including RS485 communication.

FM Certificate

Equipment Ratings:

Repeats intrinsic safety ratings for Class I, II, III, Division 1, Groups A-G, Zone 1, Group IIC, and Zone 21, Group IIIC.

FM Certificate

Approval Standards and other documents:

Lists approval standards and documents related to the equipment's certification for compliance.

FM Certificate

Equipment Ratings:

Lists the intrinsic safety ratings for Class I, II, III, Division 1, Groups A-G, Zone 1, Group IIC, and Zone 21, Group IIIC.

FM Certificate

ANLAGE

Contains supplementary information regarding electrical parameters for WP-Karte and COM1 connections.

FM Certificate

ANLAGE

Provides further details on electrical parameters for WP-Karte and COM1, including RS485 communication.

FM APPROVALS PROJECT NO: 3049923

1 INTRODUCTION

Introduces the purpose of the report and lists standards for compliance with regulations.

1.3 Standards

Lists relevant United States and Canadian standards for electrical equipment in hazardous locations.

FM APPROVALS PROJECT NO: 3049923

1.4.3 ATEX Listings

Lists ATEX intrinsic safety ratings for Class I, Zone 1, Group IIC and Zone 21, Group IIIC hazardous locations.

Specific Conditions of Use

Important conditions for using the intrinsically safe indicator in hazardous environments for safe installation.

FM APPROVALS PROJECT NO: 3049923

Electrical Parameters

Continues electrical parameters for CAIXS2 (COM1) output and input/output for WP Board, including RS485 communication.

FM APPROVALS PROJECT NO: 3049923

Electrical Parameters

Continues electrical parameters for CAIXS2 (COM1) output and input/output for WP Board, including RS485 communication.

FM APPROVALS PROJECT NO: 3049923

Electrical Parameters

Details electrical parameters for DC supply adapter cables for intrinsic safety.

FM APPROVALS PROJECT NO: 3049923

Electrical Parameters

Continues electrical parameters for CAIXS2 (COM1) output and input/output for WP Board, including RS485 communication.

FM APPROVALS PROJECT NO: 3049923

2 DESCRIPTION

Describes the CAIXS2 indicator's use for data handling and indication in weighing systems.

3 EXAMINATIONS AND TESTS

Details the examination and testing procedures conducted for US/Canadian and ATEX compliance.

FM APPROVALS PROJECT NO: 3049923

5 REMARKS

Provides guidance on installations, tampering, certification systems, and compliance with electrical codes.

FM APPROVALS PROJECT NO: 3049923

7 MANUFACTURER’S RESPONSIBILITIES

Details the manufacturer's responsibilities regarding documentation, testing, and disclosure of defects.

9 CONCLUSION

Summarizes that the apparatus meets FM Approvals requirements and relevant standards.

IECEx Certificate

IECEx Certificate

EQUIPMENT:

Provides equipment details and conditions of certification for the IECEx certificate.

IECEx Certificate

Electrical Parameters

Lists electrical parameters for DC supply adapter cable and data adapter board (COM1) for the IECEx certificate.

IECEx Certificate

Electrical Parameters

Continues electrical parameters for CAIXS2 (COM1) output and input/output for WP Board, including RS485 communication.

General Password

Appendix: General Password

Explains how to access the Setup menu using the 'Code' password and provides general and service passwords.

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