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Maintenance03801/A1
Winterthur Gas & Diesel Ltd.
6/ 10
Group Component Work to be done Intervals & Lifetime
(operation hours)
Starting air
shut-off valve
Release the pressure / bleed the starting air
inlet (manifold) pipe
after each manoeuvring
period
43251 Disassemble and clean. Make sure that the
important parts: seat, springs and sealing rings
are serviceable
Do an overhaul of the common start valve
(SPC Control valve complete, group 43252)
30 000 to 36 000
18000
Estimated lifetime: Staring air shut-off valve engine lifetime
Control air filter Drain the filter
Clean the filter
weekly
6000
5
55511 Servo oil pump Replace servo oil pump either with new one
or a pump re manufactured by WIN GD
service provider
60000 (Bosch)
55511 Servo oil pump
drive
Do a check of the pinion and drive wheels to
servo oil pump drive
3000
Do a check of the filter below the plug in the
compensator for particles
2000
Estimated lifetime: pinion bearing bushes in the
supply unit
90 000 replace if
necessary
55521 Fuel oil pump
drive
Camshaft: Do a check of the running surface of
cams, rollers and roller guides (first time after
500 Operation hours)
3000
Check pinion and driving wheels to fuel oil
pump drive
3000
Camshaft: do a random check of the bearing
clearances
12 000
Camshaft: Do a check of the thrust bearing
clearances
36 000
Estimated lifetime: Supply unit camshaft bearings 90 000 replace if
necessary
55561 Fuel pump Do a random flow check of the lubricating oil 6000
Do a check of the fuel oil leakage from the fuel
pump cover (the O-ring in the non-return valve
can become weak)
weekly
Re manufacture fuel pump or overhaul on board 18 000 22 000
Inspection and Overhaul Intervals (Guidelines)
202006

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