WinGD X92 - Removal and Installation; 2124−2;A1

Maintenance
2124−2/A1
Winterthur Gas & Diesel Ltd.
1/ 5
Removal and Installation
Tools:
3 Shackle 94019L 3 Manual ratchet 94016−003
3 Shackle 94019H 3 Eye bolt 94045−M10
1 Lifting tool 94201 1 Chain 94202A
1 Assembly tool 94233 Wooden blocks N/A
1. Preparation 1.......................................................
2. Bottom Water Guide Jacket − Removal 1.............................
3. Lifting Tool − Install 2..............................................
4. Cylinder Liner − Safe Storage 3......................................
5. Insulation Bandage − Removal 4.....................................
6. Insulation Bandage − Installation 4..................................
7. Cylinder Liner and Water Guide Jacket − Installation 5................
1. Preparation
1) Read the data in 0012−1 General
Guidelines for Lifting Tools.
2) Drain the cylinder cooling water from
the related cylinder (see the Operating
Manual 8017−1).
3) Remove the cylinder cover (see
2708−1).
4) Remove the piston together with the
piston rod gland (see 3403−1 and
2303−1).
5) Remove all lubricating quills (see
2138−1).
2. Bottom Water Guide
Jacket − Removal
1) Remove the cylinder liner holder and
pin (4, Fig. 2) for the positioning of the
cylinder liner (2).
2) Make sure that three eye bolts
94045-M10 are attached to the bottom
water guide jacket (1, Fig. 1).
3) Attach the three shackles 94019L to
the lifting tool 94201.
4) Attach the three manual ratchets
94016−003 to the shackles 94019L and
the eye bolts 9405−M10.
5) Apply a light tension to the manual
ratchets (94016−003).
6) Remove the three bolts (3).
7) Operate carefully the three manual
ratchets (94016−003) to lower the
water guide jacket.
2017−11
Cylinder Liner
1
94016−003
Fig. 1
WCH02913
94202A
94201
2
3
94019L
94045−M10