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Ametek MX Series User Manual
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User Man
ual
–
Rev
B
E
AMETEK Pr
ogram
mable P
ower
MX Series
112
4.2.3
Overview o
f Men
u 2 and 3
lev
el
1
lev
el
2
lev
el
3
MENU 2
ADVANCE
HARMONICS/TRACE
MEAS.
ANALYSIS
FUNCTION
VIEW
DATA MODE
SCALE
TRIG MODE
TRIG SOURCE
TRIG PHASE
TRIG DELAY
START
APPLICATIONS
APPLICATIONS
SETUP 1
MIL
-
STD 704
STEADY STATE
OMNI OPTION
MODE
TRANSIENTS
RTCA
-
DO160D
NORMAL STATE
PREVIOUS
SCREEN
ABNORMAL
IEC 1000
-4-
11
IEC 1000
-4-
11
TESTS
EMERGENCY
EMERGENCY
APPLICATIONS
SETUP 2
DIPS AND
INTER.
ABNORMAL
ALL MIL704
TESTS
IEC 1000
-4-
13
IEC 1000
-4-
13 TESTS
VOLT
VARIATIONS
PREVIOUS
SCREEN
PREVIOUS
SCREEN
WH METER
STATE
PREVIOUS
SCREEN
Series II SNK
only
WATT
-
HOUR
METER
REGENERATE
RUN
REGEN CONTROL
START
CLASS
STATE
ETIME
SETUP
SAVE REGISTER #
GROUP
UNDER VOLT
WATT HR
REGISTERS
VIEW/EDIT REG #
DWELL
OVER VOLT
POWER
RECALL REGISTER
#
LEVEL
dFREQ
PK CURR
MORE
PREVIOUS SCREEN
FRANGE
DELAY
STEP
IHFREQ
RESONANT
MENU 3
UTILITY
UTILITY 1
GPIB/RS232
SETUP
GPIB ADDRESS
VOLT/CURR
CONTROL
VOLT ALC
RS232 BAUDRATE
PREVIOUS SCREEN
OL MODE
RS232 DATA
INITIAL SETUP
VOLTAGE
TRIP DELAY
RS232 PARITY
LIMIT SETUP
VOLTAGE
CUR LIMIT
VOLT SENSE
RS232 STOPBITS
MORE
CUR LIMIT
PREV. SCREEN
NO. OUTPUT
PREVIOUS
SCREEN
UTILITY 2
FREQ LO
FREQ
PREV. SCREEN
CONFIGURATION
CONFIG SETUP
1
FREQ HI
PHASE
LANETWORK SETUP
NO. OUTPUT
PHASE C
MORE
HH:MM:SS
ELAPSED TIME
ADVANCE
PREVIOUS
SCREEN
VOLT RANGE
TEMPERATURE
VIEWING ANGLE
DO160
VOLT MODE
PREVIOUS SCREEN
MIL704
OL MODE
CONFIG SETUP
2
OUTPUT RELAY
IEC 4
-
11
MORE
IEC 4
-
13
VOLT SENSE
CLOCK/LOCK
WAVE GROUP
WH METER
CLOCK MODE
111
113
Table of Contents
Table of Contents
9
Introduction
15
General Description
15
Manual Organization and Format
15
Different Model Series
17
Specifications
18
Electrical
19
Figure 2-1: Voltage / Current Rating Chart for 150/300 V AC Ranges
27
Figure 2-2: Voltage / Current Rating Chart for 150/300 V AC Ranges - Max Rating
27
Mechanical
31
Environmental
32
Regulatory
32
Front Panel Controls
33
Special Features and Options
34
Figure 2-3 -HF Option Voltage Frequency Rating 300V Range
38
Figure 2-4 -HF Option Voltage Frequency Rating 150V Range
38
Supplemental Specifications
41
Figure 2-5 MX Output Filter Option Schematic
43
Figure 2-6 MX45 Output Noise 10 Khz - 1 Mhz
44
Figure 2-7 MX45 Output Noise 10 Khz - 1 Mhz with Optional Filter
45
Unpacking and Installation
47
Unpacking
47
Power Requirements
47
Mechanical Installation
48
Figure 3-1: the MX45 Power Source
48
AC Input Connections and Wiring
49
Figure 3-2: Location of AC Input and Chassis Ground Connection - Front View, Access Panel Removed
50
Figure 3-3: MX Series AC Input Connection Diagram (Rear View)
52
Table 3-1: Suggested Input Wiring Sizes for each MX Cabinet
53
AC On/Off Circuit Breaker on MX Series Front Panel
54
Figure 3-4: Rear Panel
55
Output Connections
56
Figure 3-5: External Sense Cable Shield Connection to Chassis Ground
57
Table 3-2: Suggested Output Wiring Sizes
57
Table 3-3: Output Terminal Connections
59
Figure 3-6: Location of Output Terminals (Front View)
60
Figure 3-7: MX 22.5-1, MX30-1 / MX45-1 Output Wiring (Rear View)
61
Figure 3-8: MX 22.5-3, MX30-3 / MX45-3 Output Wiring (Rear View)
63
Figure 3-9: MX60, MX60-MB, MX90 or MX90-MB Output Wiring (Rear View)
65
Figure 3-10: Two MX's in Clock and Lock Mode Output Wiring (Rear View)
66
Figure 3-11: MX135 or MX135-MB Output Wiring (Rear View)
68
Figure 3-12: Three MX's in Clock and Lock Mode - Output Wiring (Rear View)
69
Figure 3-13: MX180, MX225 or MX270 Output Wiring (Rear View)
71
Connectors - Rear Panel
73
Figure 3-14: Ship Kit Terminal Block Dimensions
73
Table 3-4: System Interface Connectors
75
Table 3-5: Analog Interface Connector
75
Table 3-6: BNC Connectors
75
Table 3-7: External Sense Connector
76
Table 3-8: RS232 Connector Pin-Out - MX with RS232 and USB
77
Table 3-9: RS232C Connector Pin-Out - MX with RS232 but no USB
77
Figure 3-15: RS232C Cable for PC Connection Wiring Diagram - MX Without USB
78
Figure 3-16: USB Connector Pin Orientation
79
Table 3-10: USB Connector Pin-Out
79
Figure 3-17: LAN Interface Connector
80
Table 3-11: RJ45 LAN Connector Pin-Out
80
Figure 3-18: Emergency Switch (es Option) Shutoff Interconnect on -MB Systems
81
Multiple Cabinet System Configurations (Incl. -MB)
82
Figure 3-19: SLAVE and ESTOP Interconnect at the Rear Panel
82
Figure 3-20: Multi-Cabinet DIP Switch Location and Setting
83
Multiple Cabinet System - Power Up/Down Procedures
84
Clock and Lock Configurations
85
Table 3-12: Clock and Lock Configuration Settings
85
Table 3-13: Clock and Lock Initialization Settings
86
Basic Initial Functional Test
88
Figure 3-21: Functional Test Setup
90
Remote Inhibit / Remote Shutdown
91
Table 3-14: Remote Inhibit Mode Settings
91
Junction Box Accessory
93
Output Filter Box Accessory
94
Figure 3-22: 7003-416-1 Output Junction Box
94
Figure 3-23: 7003-424-1 Output Noise Filter Box
95
Fuse Box Accessory
96
Figure 3-24: 7003-426-1 Output Fuse Box
97
Front Panel Operation
98
Tour of the Front Panel
98
Figure 4-1. Status and Fault Leds (MX45 Front Panel Shown)
100
Figure 4-2: Shuttle Knob
101
Figure 4-3: FUNCTION Keypad
102
Figure 4-4: Entering Values from the Decimal Keypad
104
Figure 4-5: Cursor up Key Movement
104
Figure 4-6: Cursor down Key Movement
105
Figure 4-7: Main Menu 1 Screen
106
Menu Structure
107
Figure 4-8: Menu 1 through 3
107
Figure 4-9: PROGRAM Menu
113
Figure 4-10: MEASUREMENTS Screen, Single Phase and Three Phase Modes
116
Figure 4-11: HARMONICS/TRACE ANALYSIS Screen
119
Figure 4-12: TRANSIENTS Menu
123
Figure 4-13: VOLTAGE SURGE/SAG SETUP Screen
124
Figure 4-14: VOLTAGE SWEEP/STEP SETUP Screen
127
Figure 4-15: FREQUENCY SWEEP/STEP SETUP Screen
129
Figure 4-16 VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen
131
Figure 4-17:START/VIEW TRANSIENT SEQUENCE Screen
132
Figure 4-18: WAVEFORMS Menu
133
Figure 4-19: APPLICATIONS Menus
137
Figure 4-20: SETUP REGISTERS Menu
138
Figure 4-21: UTILITY Menus
139
Figure 4-22: GPIB/RS232 SETUP Menu
143
Figure 4-23: VOLTAGE/CURRENT CONTROL SETUP Menu
145
Figure 4-24: INITIAL SETUP Menus
147
Figure 4-25: LIMIT SETUP Menu
149
Figure 4-26: CONFIGURATION SETUP Menus
150
Figure 4-27: OUTPUT IMPEDANCE Menu
154
Figure 4-28: MEASUREMENT CAL FACTORS Menu (Series I Only)
155
Figure 4-29: MEASUREMENT CAL FACTORS Menu (Series II Only)
155
Figure 4-30: OUTPUT CAL FACTORS Menu (Series I Only)
157
Figure 4-31: OUTPUT CAL FACTORS Menu (Series II Only)
157
Output Programming
159
Waveform Management [3Pi Controller Only]
161
Figure 4-32: Selecting a Waveform
162
Figure 4-33: Selecting Waveforms for Single Phase or All Phases
162
Figure 4-34: Custom Waveform Creation with GUI Program
163
Figure 4-35: Waveform Crest Factor Affects Max. RMS Voltage
165
Figure 4-36: Waveform Frequency Domain View Mode
166
Standard Measurements
167
Advanced Measurements [3Pi Controller Only]
169
Figure 4-37: Scrolling through Tabular FFT Data
170
Figure 4-38: Scrolling through Bar Chart FFT Data
171
Figure 4-39: Scrolling through Acquired Waveform Data
173
Figure 4-40: SET VOLT Trigger Source Acquisition
176
Figure 4-41: Positive Trigger Delay (Post Trigger Data)
177
Figure 4-42: Negative Trigger Delay (Pre-Trigger Data)
178
Transient Programming
179
Figure 4-43: Pulse Transients
180
Figure 4-44: List Transients
181
Figure 4-45: Switching Waveforms in a Transient List
185
Figure 4-46: START/VIEW TRANSIENT SEQUENCE Menu
186
Principle of Operation
188
General
188
Overall Description
188
Figure 5-1: MX Series Functional Block Diagram
188
Controller Assembly
190
Figure 5-2: MX Series Detailed Block Diagram
193
Figure 5-3: Power Module Detailed Block Diagram
194
System Interface Board
196
Current / Voltage Sensor Board
196
Low Voltage Power Supply
196
Power Module
197
Figure 5-4: Power Module Layout
198
Figure 5-5: Amplifier Board Layout
200
Calibration
203
Recommended Calibration Equipment
203
Front Panel Calibration Screens
205
Figure 6-1: Calibration Setup MX45-1 (Rear View)
206
Figure 6-2: Calibration Setup MX30-3Pi, MX45-3Pi or MX30-3, MX45-3 (Rear View)
207
Routine Measurement Calibration
208
Figure 6-3: Current Measurement Calibration Setup (Rear View)
209
Table 6-1: Calibration Load Values
210
Table 6-2: Measurement Calibration Table
213
Routine Output Calibration
214
Figure 6-4: DC Offset AC Filter
215
Figure 6-5: -413 Option Aux Generator Adjustments
223
Table 6-3: Output Calibration Table - MX Series I
224
Table 6-4: Output Calibration Table - MX Series II
225
Non-Routine Calibration
226
Table 6-5: Current Limit Calibration
230
Table 6-6: Programmable Z Adjustment Pots
232
Table 6-7: Formulas to Calculate R and L
233
Service
234
Cleaning
234
General
234
Basic Operation
234
Table 7-1: Basic Symptoms
234
Advanced Troubleshooting
236
Factory Assistance
239
Fuses
240
Table 7-2: MX Fuse Ratings
240
Firmware Updates
241
Table 7-3: Flash Download Messages
244
Top Assembly Replaceable Parts
245
Table 8-1: Replaceable Parts
248
Table 8-2: Fuses
250
Options
251
Introduction
251
Option -HV: Additional AC Voltage Range
252
Option -160: RTCA/DO-160 Tests
253
Figure 9-1: Application Menu
255
Figure 9-2: DO160 Main Menu
255
Figure 9-3: Normal State
255
Table 9-1: Normal Voltage and Frequency Minimum
256
Table 9-2: Normal Voltage and Frequency Maximum
256
Table 9-3: Normal Voltage Unbalance
256
Figure 9-4: Voltage Modulation
258
Figure 9-5: Frequency Modulation
259
Figure 9-6: Power Interrupt
260
Figure 9-7: Power Interrupt for Group 2 and 3
261
Table 9-4: Normal Voltagesurge Sequence
261
Figure 9-8: Emergency Screen
262
Table 9-5: Normal Frequency Transient Sequence
262
Table 9-6: Normal Frequency Variation Sequence
262
Table 9-7: Emergency Voltage and Frequency Minimum
263
Table 9-8: Emergency Voltage and Frequency Maximum
263
Table 9-9: Emergency Voltage Unbalance
263
Figure 9-9: Abnormal Screen
264
Table 9-10: Abnormal Voltage Minimum
264
Table 9-11: Abnormal Voltage Maximum
264
Figure 9-10: DO-160 DC Main Menu
265
Figure 9-11: Normal State
265
Table 9-12: Abnormal Frequency Transient
265
Table 9-13: Normal Voltage Minimum
266
Table 9-14: Normal Voltage Maximum
266
Figure 9-12: Abnormal State
267
Table 9-15: Voltage Surge
267
Table 9-16: Abnormal Voltage Surge
268
Option -411: IEC 61000-4-11 Voltage Dips and Interruptions
269
Table 9-17: Phase Mapping
270
Table 9-18: IEC 61000-3-34 Table C.2
271
Figure 9-13: Application Menu
273
Figure 9-14: IEC1000-4-11 Menu
273
Figure 9-15: IEC Dips and Interrupts
273
Table 9-19: Dips and Interruptions Tests Performed During RUN ALL
274
Figure 9-16: Voltage Variation Screen
276
Table 9-20: Voltage Variations Test Performed During RUN ALL
276
Figure 9-17: en 61000-4-11 Voltage Variation Specification - Edition 1.0
277
Figure 9-18: en 61000-4-11 Voltage Variation Specification - Edition 2.0
278
Figure 9-19: IEC 61000-4-11 GUI Screen
278
Option -413: IEC 61000-4-13 Interharmonics Test
280
Figure 9-20: Application Setup Menus
281
Figure 9-21: IEC1000-4-13 Menu
281
Figure 9-22: IEC 1000-4-13 FCURVE
285
Figure 9-23: IEC 1000-4-13 OSWING
285
Figure 9-24: IEC 1000-4-13 SWEEP
287
Figure 9-25: IEC 1000-4-13 Harmonics
288
Figure 9-26: IEC 1000-4-13 INTERHARMONICS
288
Figure 9-27: IEC 61000-4-13 Meister Curve
289
Figure 9-28: IEC 61000-4-13 Test Flowchart Class 1 and 2
291
Figure 9-29:IEC 61000-4-13 Test Flowchart Class 3
292
Figure 9-30: MENU 2 SCREEN
294
Figure 9-31: INTERHARMONICS SCREEN
294
Option -704: Milstd704 Tests
295
Figure 9-32: Application Menu
297
Figure 9-33: MIL704 Menu
298
Figure 9-34: Steady State Menu
298
Figure 9-35: Transient Menu
301
Figure 9-36: Emergency Menu
302
Figure 9-37: Abnormal Screen
303
Figure 9-38: MIL704 DC Menu
304
Figure 9-39: Steady State DC
304
Figure 9-40: Transient Menu
305
Figure 9-41: Abnormal Test Screen
306
Figure 9-42: Emergency Test
308
Option -ABD: Airbus ABD0100.1.8 Test
309
Option -AMD: Airbus AMD24C Test
309
Option -787: Boeing B787-0147 Test
309
Option -WHM: Watt Hour Measurement
310
Figure 9-43: Application Screen
310
Figure 9-44: Watt-Hour Meter Screen
310
Figure 9-45: WH-Meter Screen with Function Active
311
Option -SNK: Current Sink (AC or DC)
312
Figure 9-46: REGENERATE CONTROL Screen
314
Option -EXTD - External Drive
316
Error Messages
318
Table 10-1: Error Messages
321
Index
322
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Ametek MX Series Specifications
General
Brand
Ametek
Model
MX Series
Category
Power Supply
Language
English
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