Manual, Robotic Tool Changer, QC-210
Document #9620-20-B-210 Series Base Tool Changer-26
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
B-26
5.2.1.3 Lock and Unlock Sensor Assembly Replacement (Serial Numbers
QM0821 and higher)
Parts required: Refer to Section 6—Serviceable Parts
Tools required: 2 mm, 2.5 mm, and 5 mm Allen wrench (hex key), torque wrench
Supplies required: Loctite 222 and 242
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).
4. If there is an optional module on Flat D, remove the (2) M6 socket head cap screws
that secure the module(s) to the Tool Changer body using a 5 mm Allen wrench.
Refer to Figure 5.3
5. If equipped, lift off the optional modules from Flat D.
6. Using a 2 mm Allen wrench, remove the (2) M3 socket at head cap screws and
the (2) cable retaining tabs on Flat D of the Tool Changer body.
7. Unscrew the lock and/or unlock sensor cable connector from the air/valve adapter
or control/signal module.
8. Using a 2.5 mm Allen wrench, remove the (2) M3 socket head cap screws that
secure the lock and/or unlock sensor assembly to the Tool Changer body. Pull the
sensor assembly straight out from the Tool Changer body.
9. Remove the lock and/or unlock sensor assembly from the cable channel of the Tool
Changer body. There is an O-ring around the cylinder barrel, ensure O-ring came
off with old sensor before continuing. Discard the removed sensor assembly.
Figure 5.3—Lock and Unlock Sensor Assembly Replacement
Valve Adapter and
Control Module on Flat A
Remove Module on Flat D
Remove Module on Flat C (if required)
M6 Socket Head
Cap Screw
M6 Socket Head
Cap Screw
M3 Socket Head Cap Screw
M3 Socket Flat
Head Cap Screw
Cable
Retaining Tab
Lock Sensor Assembly
Unlock Sensor Assembly
Connects to "L"
Connects to "U"
10. Install the new lock and/or unlock sensor assembly, routing the cable into the cable
channel of the Tool Changer body.
11. Attach the lock and/or unlock sensor cable connectors to the proper connector on
the control/signal module.
12. Insert the lock and/or unlock sensor assembly into the Tool Changer body as shown
in Figure 5.3.
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