ATI Technologies QC-210 - Page 40

Manual, Robotic Tool Changer, QC-210
Document #9620-20-B-210 Series Base Tool Changer-26
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
B-30
5.2.1.5 RTL Flat Pack Style Sensor Replacement (R2 Sensor)
Parts required: Refer to Section 6—Serviceable Parts
Tools required: 2 mm and 5 mm Allen wrench (hex key), torque wrench
Supplies required: Loctite 222 and 242
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).
4. If there is an optional module on Flat D, remove the (2) M6 socket head cap screws
that secure the module to the Tool Changer body using a 5 mm Allen wrench.
5. If equipped, lift off the optional modules from Flat D.
6. Using a 2 mm Allen wrench, remove the (2) M3 socket at head cap screws and
the (2) cable retaining tabs on Flat D of the Tool Changer body.
7. Using a 2 mm Allen wrench, remove the M3 socket at head cap screw that secure
the RTL sensor to the Tool Changer body.
8. Unscrew the RTL sensor cable connector from the air adapter or control/signal
module.
9. Remove the RTL sensor from the cable channel of the Tool Changer body. Discard
the removed RTL sensor.
Figure 5.7—RTL Sensor Replacement (R2 Sensor)
Valve Adapter and Control Module on Flat A
Remove Module on Flat D
M6 Socket Head
Cap Screw
M3 Socket Flat Head Cap Screw
Cable Retaining Tab
RTL Sensor Flat Pack Style
M3 Socket Flat Head Cap Screw
Connects to "R2"
10. Install the new RTL sensor, routing the cable into the cable channel of the Tool
Changer body.
11. Attach the RTL sensor cable to the R2 connector on the air/valve adapter or
control/signal module.
12. Install the RTL sensor to the Tool Changer body.
13. Apply Loctite 222 to the M3 socket at head screws. Secure the sensor to the Tool
Changer body and tighten to 60 in-ozs (0.4 Nm) using a 2 mm Allen wrench.
14. Install the (2) cable retaining tabs on Flat D of the Tool Changer body and secure
with the (2) M3 socket at head cap screws. Tighten to 12 in-lbs (1.4 Nm) using a
2 mm Allen wrench.