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Chore-Tronics 2 Control - User Manual

Chore-Tronics 2 Control
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Chore-Tronics
®
2 Control
Installation & Operators Instruction Manual
MT1843BMay 2005

Table of Contents

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Chore-Tronics 2 Control Specifications

General IconGeneral
BrandChore-Tronics
Model2 Control
CategoryControl Unit
LanguageEnglish

Summary

Chore-Time Warranty

Conditions and Limitations

Lists conditions that void the warranty and limitations on manufacturer liability.

General Information and Safety

Safety Information and Decals

Provides crucial safety warnings, instructions, and decal descriptions.

Introduction to the Control System

Control Front Panel Overview

Describes the main components of the control's front panel interface.

Navigating the Control Interface

Navigation and Editing Controls

Explains how to use navigation, edit, and enter keys.

Alphanumeric Keypad Usage

Details how to enter numbers and text using the keypad.

Tab and Index Keys Functionality

Explains the function of tab and index keys for screen navigation.

Control Interface Features Explained

Explains fast edit, security, subject buttons, and alarm indicator.

Using the Control Interface

Using Navigation Buttons for Viewing

Step-by-step guide on using navigation buttons for viewing screens.

Using the Edit Buttons for Changes

Details how to enter and exit edit mode and make changes.

Entering Time and Date with Keypad

Procedure for entering time and date using the numeric keypad.

Relay Box Indicators and Switches

Explains the function of relay box indication lights and auto/manual switches.

Glossary of Technical Terms

Glossary Terms A-C

Defines Analog Input, Anticipation, Back Up Relay Output, Bend Point, Cool Pad Output, Curve, Curve Value.

Glossary Terms D-N

Defines Day Number, Digital Input, Event, Mode Sensor(s), Natural Mode.

Glossary Terms N-S

Defines Noticing an Alarm, Offset, Power Mode, Program, Set Temperature.

Glossary Terms S-W

Defines Spare Temp Sensor, Static Pressure, Tunnel Mode, Wind Delay.

Overview of Control Screens

Screen 1: Current Conditions Display

Displays a summary of the current operating conditions of the house.

Screen 2: Auxiliary Data Display

Shows auxiliary data including water/feed usage and sensor readings.

Screen 2: Auxiliary Data Run Times Tab

Displays runtime data for various system components.

Screen 3: Set Temperature and Min Timer

Allows setting temperature and minimum ventilation timer parameters.

Control Screens and Functions

Screen 4: Outputs and Temperatures Configuration

Determines operating temperatures for various outputs.

Screen 5: Clock Functions

Configures light clock settings, including dimmer levels and sunrise/sunset.

Screen 5: Clocks - Light Clock Curve Tab

Defines bend points for light clock curves.

Screen 5: Clocks - Feed Clock Tab

Configures feed clock schedules in two formats.

Clock Screen Details

Screen 5: Clocks - Feed Clock Curve Tab

Defines bend points for feed clock curves.

Screen 5: Clocks - Spare Clock Tab

Configures spare clocks for flexible timing.

Screen 6: History-Production Data

Screen 6: Water Meter Usage History

Tracks water usage from drinker lines over 13 days.

Screen 6: Feed Scale Usage History

Tracks feed usage from scales over 13 days.

Screen 6: Mortality History Recording

Records animal mortality data.

Screen 6: Auxiliary Digital Inputs History

Shows history for auxiliary digital inputs.

History Data Management

Screen 6: Reset Production History Data

Allows erasing production history data.

Screen 7: History-Environment Data

Screen 7: Mode Temperature History Records

Displays max/min temperatures for mode sensors over 99 days.

Screen 7: Relative Humidity History Records

Displays max/min relative humidity over 13 days.

Screen 7: Heat Zone Runtime History

Tracks runtime for individual heat zones.

Screen 7: Individual Sensor Temperature History

Displays max/min temperatures for individual sensors.

Environment History Management

Screen 7: Reset Environment History Data

Allows erasing environment history.

Screen 8: Alarm Management

Screen 8: Alarms Overview Tab Display

Lists currently active or recovered alarms.

Screen 8: Alarms Settings Tab Configuration

Configures alarm settings for temperature and pressure.

Screen 8: Alarms History Tab Log

Shows a log of the most recent 20 alarms.

Screen 9: Curve Settings Configuration

Screen 9: Set Temperature Curve Setup

Configures temperature variation based on animal age.

Screen 9: Minimum Ventilation Curve Setup

Configures minimum ventilation variation based on animal age.

Screen 9: Feeder Window Curve Control

Controls feeder window position based on animal age.

Screen 10: Management Screen Functions

Screen 10: Mortality Data Recording

Records animal mortality data.

Screen 10: Water Consumption Tracking

Tracks water consumption per animal.

Screen 10: Feed Consumption and Inventory

Tracks feed consumption and bin inventory.

Screen 10: Relationships Data Display

Shows water-to-feed and estimated weight relationships.

Management Data Reset

Screen 10: Reset Management Data

Allows erasing management data.

Screen 11: Static Pressure Control

Screen 12: Program Management

Screen 12: Available Program Settings List

Lists all saved programs and the current active program.

Screen 12: Delete Program Settings Function

Allows deletion of saved programs.

Screen 12: Save Program Settings Function

Allows saving current settings as a program.

Screen 12: Yesterday’s Settings Revert Option

Allows reverting to the previous day's settings.

Setup Tab for Key Transfer

Initial Setup Procedures (Screens 13 & 14)

Screen 13: Setup-General Configuration

Configures general control settings like units, clock, and access code.

Screen 13: Setup-General House Equipped For Tab

Specifies ventilation types and attached equipment.

Screen 13: Setup-General Analog Inputs Assignment

Assigns analog sensors to I/O board inputs.

Screen 13: Setup-General Digital Inputs Assignment

Assigns digital inputs like water meters and feed scales.

General Setup Configuration Details

Screen 13: Setup-General Outputs Configuration

Assigns relays and sensors to outputs for various modes.

Screen 13: Setup-General Sensor Selection

Assigns mode sensors for Power, Natural, and Tunnel modes.

Screen 14: Setup-Control Configuration

Screen 14: Setup-Control Input Tab Settings

Configures static pressure options and alarms.

Screen 14: Setup-Control Outputs Ventilation Control

Sets parameters for tunnel fans and cool outputs.

Screen 14: Setup-Control Curtain Movement Configuration

Configures main and tunnel curtain movements and speeds.

Screen 14: Setup-Control Other Tab Settings

Configures light dimmer, feed clock, and water flow settings.

Control Calibration Procedures

Screen 14: Setup-Control Calibrate Analog Inputs

Guides calibration of temperature, static pressure, and humidity sensors.

Control Operation Overview

Standard Mode Functionality Explained

Explains operation in Power, Natural, and Tunnel modes.

Tunnel Mode and Mode Transitions Explained

Details tunnel mode operation and mode transitions.

Explanation of Mode Transitions

Describes the six possible transitions between operational modes.

Minimum Tunnel Fans Configuration Setting

Sets the minimum number of fans for tunnel mode.

Cool Pad Function Operation Details

Control System Features and Alarms

Curve Functionality Overview

Explains how curves automate settings based on age.

Alarm System Status and Management

Describes alarm statuses: Enabled, Disabled, Test.

Alarm Message Types and Meanings

Details alarm messages like Sensor Failure, Min/Max Rel Sensor, No Sensor Available, Pressure Alarm.

Specific Alarm Conditions and Handling

Explains alarms for Low/High Water Flow, Max Feed Runtime, and IOnet.

Additional Alarm Conditions Covered

Additional Alarm Conditions Covered

Covers Min/Max Relative Sensor and Low Water Pressure alarms.

Control Installation Procedures

Mounting the Control Unit Instructions

Provides instructions for mounting the main and relay boxes.

Control System Wiring

Wiring the Control System Boards

Details the I/O board and Relay Module wiring.

Analog Inputs Wiring Guide

Temperature Sensor Wiring Instructions

Guides wiring of temperature sensors to analog inputs.

Static Pressure Sensor Wiring Guide

Details wiring the static pressure sensor.

Relative Humidity Sensor Wiring Guide

Guides wiring the relative humidity sensor.

Potentiometer Wiring Guide (Natural Ventilation)

Details wiring potentiometers for natural ventilation.

Digital Inputs Wiring Guide

Water Meter Input Wiring Guide

Connects water meters to digital inputs.

Low Water Pressure Switch Input Wiring Guide

Connects low water pressure switches to digital inputs.

Maximum Feed Runtime Alarm Input Wiring

Connects feed runtime alarm input.

Airspeed Sensor Input Wiring Guide

Connects airspeed sensors to digital inputs.

Digital Input Wiring Details

Feed Scale Input Wiring Guide

Connects feed scales to digital inputs.

PDS Flush Feedback Input Wiring Guide

Connects PDS flush feedback to digital inputs.

Remote Light Dimmer Control Wiring Guide

Details wiring a remote light dimmer.

Expansion Board Installation and Wiring Procedures

Expansion Board Dip Switch Settings Configuration

Explains how to set DIP switches for expansion boards.

Expansion Board Details and Setup

Analog Expansion Board Details and Setup

Details analog expansion board features and setup.

Digital Expansion Board Details and Setup

Details digital expansion board features and setup.

Starting and Initializing the Control Unit

Backlight Jumper Configuration

Explains how to set the backlight jumper.

Control System Testing and Output Wiring

Testing the Backup Box Functionality

Step-by-step guide to test the backup box functionality.

Output Wiring to Relay Modules

Explains how outputs are wired to relays on the RM Board.

MS Board Dip Switch Positions Guide

PC Connection and Communication Setup

Troubleshooting Common Issues

Programming Troubleshooting Solutions

Addresses common programming issues and solutions.

Equipment and Potentiometer Troubleshooting

Solves issues with display, sensors, and potentiometers.

IONet Error Communication Troubleshooting Guide

Guides troubleshooting for IONet communication failures.

Wiring Diagrams Reference

Backup Control Wiring Diagram (24 Vdc)

Illustrates wiring for the backup control system.

Fan Wiring Diagram

Shows typical wiring for output relays to fans.

Linear Lift Wiring Diagram

Illustrates wiring for linear lift systems.

Turbo-Cool Wiring Diagram

Shows wiring for Turbo-Cool system components.

System Wiring Connections

I;O Board Wiring Connections Guide

Details wiring connections on the I/O board.

Brooder Wiring Diagram

Illustrates wiring for brooder systems.

Improving Lightning Surge Suppression

Surge Suppressor Wiring Diagrams (Farm;House)

Provides wiring diagrams for farm and house surge suppressors.

FNET;ALARM & Telephone Surge Suppressor Wiring

Illustrates wiring for FNET/ALARM and telephone line suppressors.

Itemized Parts Identification

Detailed Parts Listing with Part Numbers

Detailed list of all parts with part numbers.

Extra Parts and Kits Availability

Input Wiring Assignment Diagram

Technical Specifications Summary