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Estun Summa Series User Manual

Estun Summa Series
346 pages
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Summa Series Servodrive
Product Manual
2019
Drive Model: ED3S
ESTUN AUTOMATION CO.,LTD.

Table of Contents

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Estun Summa Series Specifications

General IconGeneral
BrandEstun
ModelSumma Series
CategoryServo Drives
LanguageEnglish

Summary

Summa Series Servodrive Product Manual

About this Manual

Purpose

Explains the manual's objective and the information it provides about the servodrive.

Terms

Defines key terms used throughout the manual for clarity and understanding.

Symbols

Safety Precautions

General Precautions

Provides essential safety guidelines for handling and operating the servodrive.

Safety Precautions

Storage Precautions

Outlines critical guidelines for storing the product to maintain its condition and safety.

Installation Precautions

Details necessary precautions to ensure safe and correct installation of the servodrive.

Safety Precautions

Wiring Precautions

Provides critical safety guidelines related to the electrical wiring of the servodrive.

Operation Precautions

Lists important safety measures to follow during the operation of the servodrive.

Maintenance Precautions

Outlines safety measures and procedures for maintaining the servodrive.

Safety Precautions

Disposal Precautions

Provides guidelines for the safe and compliant disposal of the product.

Chapter 1 Summa Series AC Drive

Product Features

Highlights the key characteristics and advantages of the Summa Series AC Servo Drive.

Interpreting the Nameplate

Explains how to read and understand the information presented on the drive's nameplate.

Model Designations

Details the naming convention and structure used for designating different product models.

Chapter 1 Summa Series AC Drive

Part Names

Identifies and describes the different physical components and connectors of the servodrive.

Ratings and Specifications

Lists the electrical ratings, performance specifications, and environmental conditions for the drive.

External Dimensions

Provides the physical dimensions and mounting hole details of the servodrive.

Chapter 1 Summa Series AC Drive

System Configuration

Illustrates the typical system setup and the connection of peripheral devices with the servodrive.

Chapter 2 Installation

Installation Precautions

Outlines essential safety and operational guidelines for installing the servodrive.

Mounting Types and Orientation

Describes the recommended mounting methods and orientation for the servodrive installation.

Chapter 2 Installation

Mounting Hole Dimensions

Provides specific dimensions for the mounting holes required for servodrive installation.

Mounting Interval

Specifies the required clearances for mounting drives within a control cabinet for proper ventilation.

Chapter 2 Installation

EMC Installation Conditions

Details the installation conditions necessary to meet EMC certification testing requirements.

EMC Directives

Explains the EMC installation conditions used for testing and compliance.

Chapter 2 Installation

Ferrite Coil Mounting

Describes the proper method for mounting ferrite coils to reduce electromagnetic interference.

Chapter 3 Wiring and Connecting

Precautions for Wiring

Lists essential safety precautions and guidelines to follow before and during wiring.

General Precautions

Provides fundamental safety measures applicable to all wiring tasks involving the servodrive.

Chapter 3 Wiring and Connecting

Countermeasures against Noise

Details methods and precautions to minimize noise interference in the wiring and system.

Grounding

Explains the critical grounding measures required for safety and proper operation.

Chapter 3 Wiring and Connecting

Basic Wiring Diagrams

Provides fundamental circuit diagrams illustrating common wiring configurations for the servodrive.

Chapter 3 Wiring and Connecting

Wiring the Power Supply to Drive

Details the procedures and considerations for connecting the power supply to the servodrive.

Terminals Arrangement

Shows the layout and specifications of the power supply terminals on the servodrive.

Chapter 3 Wiring and Connecting

Wiring Procedure

Provides a step-by-step guide for the wiring process of the main and control circuit terminals.

Wiring Diagrams

Presents schematic diagrams for various power supply input configurations (three-phase, single-phase, DC).

Chapter 3 Wiring and Connecting

Wiring the Motor

Explains how to correctly wire the motor to the servodrive, including brake and non-brake terminals.

Wiring the Encoder

Details the wiring procedure for connecting the motor encoder and external encoder to the servodrive.

Chapter 3 Wiring and Connecting

I/O Signal Connections

Describes how to connect digital and analog I/O signals to the servodrive's connector.

Communication Connections

Explains how to establish communication links, including EtherCAT and USB.

EtherCAT Communication Cable

Details the specifications and connection methods for EtherCAT communication cables.

Chapter 3 Wiring and Connecting

USB Communication Cable

Explains how to connect the servodrive to a PC using a USB cable for software operation.

Wiring the External Encoder

Provides instructions for wiring an external encoder for fully-closed loop control systems.

Chapter 4 Basic Settings

Panel Operator

Introduces the servodrive's front panel operator, its keys, and basic functions.

Key Names and Functions

Describes the function of each key on the servodrive's panel operator.

Chapter 4 Basic Settings

Basic Mode Selection

Explains how to navigate and select different operating modes using the panel operator.

Status Display Mode

Describes how to interpret the information displayed on the panel operator in the status mode.

Chapter 4 Basic Settings

Parameter Setting Mode

Details how to access and adjust the servodrive's parameters via the panel operator.

ESView V4

Introduces the ESView V4 software for servodrive configuration and monitoring.

Chapter 4 Basic Settings

Installation

Guides the user through the installation process of the ESView V4 software on a PC.

Starting ESView V4

Explains how to launch and connect to the servodrive using the ESView V4 software.

Chapter 4 Basic Settings

Edit Parameters

Describes how to upload, modify, download, and manage parameters using the ESView V4 software.

Monitor

Explains how to use the monitoring functions of ESView V4 to observe drive status and signals.

Chapter 5 EtherCAT Communications

Introduction

Provides an overview of EtherCAT technology and its application in motion control.

Protocol Overview

Explains the EtherCAT protocol, its real-time capabilities, and network topology.

Specification

Lists the technical specifications for EtherCAT communication, including standards, connectors, and cable types.

Chapter 5 EtherCAT Communications

Relevant Settings

Identifies key parameters that need to be checked for successful EtherCAT network communication.

EtherCAT Basis

Explains fundamental concepts of EtherCAT, including the CANopen over EtherCAT reference model.

Chapter 5 EtherCAT Communications

CANopen over EtherCAT Reference Model

Illustrates the architecture of the CANopen over EtherCAT communication protocol.

EtherCAT Slave Information

Describes how to use EtherCAT slave information files (XML format) for master configuration.

Chapter 5 EtherCAT Communications

EtherCAT State Machine

Explains the different communication states and transitions within the EtherCAT protocol.

Process Data Object (PDO)

Describes how process data is mapped and transferred using PDOs in EtherCAT communication.

Chapter 5 EtherCAT Communications

Service Data Object (SDO)

Explains the use of SDOs for asynchronous data transfer, such as parameter configuration.

Emergency Message

Details the structure and content of emergency messages used for alarm reporting in EtherCAT.

Distributed Clock (DC)

Explains the mechanism of distributed clock synchronization in EtherCAT for precise timing.

Chapter 5 EtherCAT Communications

Communication Indication

Describes how indicator lamps on the panel operator and RJ45 connectors show communication status.

Indicator Lamps on Panel Operator

Explains the meaning of the SYS, RUN, and ERR indicator lamps on the panel operator.

Chapter 5 EtherCAT Communications

Indicator Lamps on RJ45

Explains the function of the Link/Activity indicators on the RJ45 connectors for communication status.

Chapter 6 CiA402 Drive Profile

Conversion Factor Setting

Explains how to set the gear ratio for converting between motor and driving shaft units.

Device Control

Describes the device control mechanisms and the CiA402 state machine.

CiA402 State Machine

Details the various states and transitions within the CiA402 drive state machine.

Chapter 6 CiA402 Drive Profile

Stop Modes

Explains the five supported stop modes for the servodrive, including Quick Stop and Shutdown.

Chapter 6 CiA402 Drive Profile

Control Modes

Lists and describes the eight supported control modes for the servodrive.

Modes of Operation

Explains how to select and view the current operation mode of the servodrive.

Chapter 6 CiA402 Drive Profile

Mode Change

Provides notes and considerations for changing the control mode of the servodrive.

Communication Cycle

Specifies the supported communication cycle times for various control modes.

Chapter 6 CiA402 Drive Profile

Position Control

Explains the principles and operation of position control modes.

Profile Position (PP) Mode

Details the operation of the Profile Position mode, including trajectory generation and control.

Chapter 6 CiA402 Drive Profile

Interpolated Position (IP) Mode

Describes the Interpolated Position mode for controlling multiple axes or single axis with time interpolation.

Cyclic Synchronous Position (CSP) Mode

Explains the Cyclic Synchronous Position mode and its reliance on cyclic synchronization.

Chapter 6 CiA402 Drive Profile

Homing

Explains the homing procedure for establishing the motor's home position and relationship to zero.

Homing (HM) Mode

Details the Homing mode, including its purpose and how it establishes the home position.

Chapter 6 CiA402 Drive Profile

Homing Methods

Describes various homing methods based on limit switches and index pulses.

Chapter 6 CiA402 Drive Profile

Velocity Control

Explains the principles of velocity control for the servodrive.

Profile Velocity (PV) Mode

Details the Profile Velocity mode, where the host controller provides target speed and acceleration.

Chapter 6 CiA402 Drive Profile

Cyclic Synchronous Velocity (CSV) Mode

Describes the Cyclic Synchronous Velocity mode, using cyclic synchronization for target speed.

Chapter 6 CiA402 Drive Profile

Torque Control

Explains the principles of torque control for the servodrive.

Profile Torque (PT) Mode

Details the Profile Torque mode where the host controller provides target torque and slope.

Chapter 6 CiA402 Drive Profile

Cyclic Synchronous Torque (CST) Mode

Describes the Cyclic Synchronous Torque mode, using cyclic synchronization for target torque.

Torque Limits

Explains how to set limits on the motor's output torque.

Chapter 7 Application Functions

I/O Signal Connections

Describes how to connect digital and analog I/O signals to the servodrive's connector.

Input Signal Allocations

Explains how to allocate input signals to specific pins on the I/O connector.

Chapter 7 Application Functions

Output Signal Allocations

Details how to allocate output signals to specific pins on the I/O connector.

Torque Limit

Explains the different methods for limiting the motor's output torque.

Internal Torque Limits

Describes how to limit torque using internal parameters.

Chapter 7 Application Functions

External Torque Limits

Explains how to limit torque using external input signals.

Limiting Torque with /CLT Output Signal

Describes how to limit torque using the /CLT output signal.

Chapter 7 Application Functions

Soft Start

Explains the soft start function for smooth acceleration and deceleration.

SEMI F47 Function

Describes the SEMI F47 function for handling momentary power interruptions and voltage drops.

Chapter 8 Trial Operation

Preparations for Trial Operation

Details the necessary steps and checks before performing trial operation.

Inspections and Confirmations

Lists crucial inspections and confirmations required for safe and correct trial operation.

Chapter 8 Trial Operation

Motor Operation without a Load

Explains how to perform trial operation of the motor without any load connected.

Preparations

Lists the essential preparations required before executing motor jogging.

Applicable Tools

Lists the recommended tools for performing motor jogging and trial operations.

Chapter 8 Trial Operation

JOG Operation

Provides detailed instructions for performing JOG operation using the panel operator.

Use the ESView V4

Explains how to perform JOG operation using the ESView V4 software.

Chapter 8 Trial Operation

Motor Operation with a Load

Details the procedures and precautions for operating the motor with a load attached.

Precautions

Lists important warnings and precautions to observe before operating the motor with a load.

Chapter 8 Trial Operation

Preparations

Outlines the necessary preparations before performing the trial operation procedure for the machine and motor.

Operation Procedure

Provides a step-by-step guide for the trial operation of the machine and motor.

Chapter 8 Trial Operation

Program Jogging

Explains how to perform continuous operation using preset patterns for travel, speed, and movements.

Preparations

Lists the essential checks before executing program jogging operations.

Chapter 8 Trial Operation

Operation Description

Describes the two operation patterns (PJOG0, PJOG1) used in program jogging.

Relevant Parameters

Lists the parameters that need to be set for program jogging operations.

Chapter 8 Trial Operation

Applicable Tools

Lists the tools recommended for performing program jogging operations.

Operation Procedure

Provides step-by-step instructions for performing program jogging using the panel operator and ESView V4.

Chapter 9 Tuning

Overview

Provides a general introduction to the servo tuning process and its importance.

Basic Conception

Explains the fundamental principles of servo tuning and performance evaluation.

Chapter 9 Tuning

Control Block Diagram

Illustrates the servo control block diagram, showing the interaction of position, speed, and torque loops.

Tuning Process

Outlines the iterative process and methods for tuning the servodrive performance.

Chapter 9 Tuning

Precautions Before Tuning

Lists critical safety precautions and checks to perform before starting the tuning process.

Tuning Modes

Introduces the different tuning modes available for optimizing servo performance.

Tuning-Less

Explains the tuning-less function which performs auto-tuning automatically when the servo is turned on.

Chapter 9 Tuning

One-Parameter Auto-Tuning

Details the one-parameter auto-tuning process for adjusting servo parameters based on operating state.

Manual Tuning

Describes the process of manually adjusting gain parameters to achieve desired servo performance.

Chapter 9 Tuning

Tuning Tools

Introduces the Auto-Tuning Tool and Manual Tuning Tool for optimizing servo performance.

Auto-Tuning Tool

Explains how to use the Auto-Tuning Tool for automatic servo tuning and parameter adjustment.

Chapter 9 Tuning

Manual-Tuning Tool

Guides the user on using the Manual-Tuning Tool to adjust servo gain parameters based on waveform data.

Feedback Speed Selection

Explains how to select the speed feedback source (encoder or observed speed).

Chapter 9 Tuning

Additional Adjustment Functions

Covers advanced adjustment functions for optimizing servo system performance.

Gain Switching

Explains the gain switching function for using different gain parameters at different stages of operation.

Chapter 9 Tuning

P / PI Switching

Describes how to switch between P and PI control for the speed loop based on conditions.

Feedforward

Explains the use of speed and torque feedforward to improve servo response.

Chapter 9 Tuning

Friction Compensation

Details how to compensate for load friction to improve servo system stability.

Load Torque Compensation

Explains how to improve anti-load disturbance performance by compensating for load torque.

Chapter 9 Tuning

Model Following Control

Describes the Model Following Control for improving response and positioning performance.

Vibration Suppression

Covers techniques for suppressing mechanical vibration in the servo system.

Notch Filter

Explains the use of notch filters to eliminate vibration caused by mechanical resonance.

Chapter 9 Tuning

IF (Intermediate Frequency) Vibration Suppression

Describes the IF vibration suppression filter for processing speed deviation and torque compensation.

Load Oscillation Suppression

Explains how to suppress low-frequency jitter during position control using Model Following Control.

Chapter 9 Tuning

Automatic Vibration Suppression

Details the automatic vibration suppression function that identifies and suppresses vibration automatically.

Diagnostic Tools

Introduces tools for diagnosing system performance and identifying issues.

Load Inertia Identification

Explains how to calculate the load inertia percentage for tuning purposes.

Chapter 9 Tuning

Mechanical Analysis

Describes how to measure mechanical frequency characteristics of the system using the drive and PC.

FFT

Explains how to use the FFT function to analyze vibration frequencies of the machine.

Chapter 9 Tuning

Friction Analysis

Details how to perform friction analysis to set parameters for friction compensation.

Chapter 10 Fully-Closed Loop Control

Overview

Introduces the concept of fully-closed loop systems and their benefits for high-precision positioning.

Commissioning Procedure

Provides the steps for commissioning the drive for correct operation in a fully-closed loop configuration.

Chapter 10 Fully-Closed Loop Control

Parameter Settings

Lists the parameters that need to be set for proper fully-closed loop control operation.

Control Block Diagram

Illustrates the control block diagram for fully-closed loop operation.

Chapter 10 Fully-Closed Loop Control

Motor Direction and Machine Movement Direction Setting

Explains how to set the motor direction and machine movement direction for closed-loop control.

External Encoder Enabled

Details how to enable and configure the external encoder for fully-closed loop control.

Chapter 10 Fully-Closed Loop Control

Encoder Divided Pulse Output for External Encoder

Explains how to configure the divided pulse output settings for an external encoder.

Alarm Detection Settings

Describes how to set up alarms for detecting deviations between motor and external encoder positions.

Chapter 11 STO

Introduction

Introduces the Safe Torque Off (STO) function and its safety compliance.

Environmental Conditions

Lists the environmental operating conditions for the servodrive.

Chapter 11 STO

Terminals Arrangement

Shows the terminal layout for the STO safety function connection.

Function Description

Explains the operational principles and features of the STO safety function.

Chapter 11 STO

EDM (External Device Monitor)

Describes the EDM signal used for monitoring failures in the STO function.

Safe State

Explains the safe state behavior of the drive when the STO function is activated.

Chapter 11 STO

S-RDY (Servo Ready Output) Signal

Explains the S-RDY signal's behavior in different states, including Safe State.

/BK (Brake Output) Signal

Describes the /BK signal's behavior when the STO function is active.

Stopping Methods

Details the stopping methods applied when the STO function takes effect.

Chapter 11 STO

Reset Method for Deviation Counter

Explains how the deviation counter is reset when the STO function or other conditions are met.

Safety Function Device Connection

Provides instructions on connecting and disconnecting a safety function device.

Disconnecting a Safety Function Device

Explains the implications and procedure for disconnecting a safety function device.

Chapter 11 STO

Connecting a Safety Function Device

Details the process of connecting a safety function device to the STO terminals.

Chapter 12 Appendix

Parameters Lists

Provides comprehensive lists and details of all available parameters for configuration.

Interpreting the Parameter Lists

Explains how to read and understand the format and content of the parameter lists.

Chapter 12 Appendix

Parameters Detailed

Provides detailed descriptions, ranges, and default values for each parameter.

Alarms Displays

Lists and explains the different alarm classifications and panel displays.

Chapter 12 Appendix

Object Dictionary

Describes the object dictionary that defines the servodrive's data and communication objects.

General Objects

Lists general objects like Device Type and Error Register with their data descriptions.

Chapter 12 Appendix

PDO Mapping Objects

Explains how to map objects to PDOs for real-time data transfer in EtherCAT.

Parameters Table

Presents parameters used in specific modes like SinglePos and MultiPos.

Chapter 12 Appendix

Device Control

Details objects related to device control, such as Error Code and Controlword.

Profile Position Mode

Lists objects and parameters specific to the Profile Position mode.

Chapter 12 Appendix

Homing Mode

Lists objects and parameters related to the homing function.

Position Control Function

Lists objects that define position demand, actual position, and error values.

Chapter 12 Appendix

Interpolated Position Mode

Lists objects related to the Interpolated Position Mode and its submodes.

Cyclic Synchronous Position Mode

Explains the Cyclic Synchronous Position mode and its reliance on cyclic synchronization.

Chapter 12 Appendix

Profile Velocity/Cyclic Synchronous Velocity Mode

Lists objects for Profile Velocity and Cyclic Synchronous Velocity modes, including speed and window settings.

Profile Torque / Cyclic Synchronous Torque Mode

Lists objects relevant to Profile Torque and Cyclic Synchronous Torque modes.

Chapter 12 Appendix

Torque Limit Function

Lists objects related to setting maximum, positive, and negative torque limits.

Digital Inputs/Outputs

Lists objects for digital input and output signal allocations.

Chapter 12 Appendix

Object Dictionary List

Provides a comprehensive list of all objects in the dictionary with their index, name, and type.

Revision History

ESTUN AUTOMATION CO.,LTD.

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