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iMAPLA series
GTS iMAPLA series User Manual
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Issue 08/
20
1
3
Modula
r energy supply sys
tem
for load li
f
ting magne
ts
iMAP
LA 8
, iMAP
LA 1
3
, iMAP
L
A 1
7
,
iMAP
LA 20, iMAP
LA 25, iMA
PLA 30
Installation and operating m
anual
English 0
8/201
3
i
MAPL
A
series
2
Table of Contents
Default Chapter
2
Legend, Safety Instructions
2
Table of Contents
3
1 Important Information and Notes
6
Qualified Personnel
6
Intended Use
6
Validity of the Manual
7
Copyright
8
General Information
8
Manufacturer's Address
8
2 Safety Instructions
10
3 References to Standards and Directives
17
4 Imapla System Description
19
Components
19
System Overview
19
Fig. 1. Imapla System Overview (Shown: Imapla 17 "One Unit" with Stand-Alone-MMI)
21
Special Properties
22
Function Description
23
Lift Load (Switch on Lifting Magnet)
23
Release Load (Switch off Lifting Magnet)
24
Fig. 2 Characteristic Curve, "Lifting
24
Fig. 3 Characteristic Curve "Release
25
Overload Protection Imapla
26
Fig. 4 Characteristic Curve, Overload Protection
26
Generator Drive Types
28
Drive Via Belt Pulley
28
Direct Drive
28
Drive Via Direct Flange
28
Drive Via Hydraulic Motor
28
MMI Control Unit (Stand-Alone Version)
29
General
29
MMI Displays
30
Generator Installation for Imapla 25 and
30
Fig. 5 MMI Control Unit (Stand-Alone) and MMI Displays
30
Fig. 6 Assignment of the RS232 Interface on the MMI STD to the Switch Box
31
Fig. 7 Connection Assignment, Control Button
31
MMI Plug Connections (Default Assignment)
31
Fig. 8. MMI Dimensions and Fastening Dimensions (Stand-Alone Version)
32
Installation
32
Generator and Controller
33
Fig. 9 Generator Imapla 17 "One Unit" (Example)
33
Fig. 10 Generator Imapla 25 "External Unit" (Example)
34
Description
35
Plug Connections on the Generator and Switch Box
37
Fig. 11 Imapla 8 to 17 and 20; Plug Connection Generator Switch Box
37
Fig. 12 Imapla 25 and 30; Plug Connection Generator-Switch Box
38
Fig. 13 Assignment of RS232 Interface to MMI on Switch Box
38
Fig. 14. Connection Assignment at the Lifting Magnet Output, Imapla 8 to Imapla 20
39
Fig. 15. Connection Assignment at the Lifting Magnet Output Imapla 25 and 30
40
Fig. 16 Connection Assignment CAN Socket Imapla 2013 Series
41
Dimensions of the Systems
42
Fig. 17 Dimensioned Drawing Imapla 8 "One Unit
42
Fig. 18 Dimensioned Drawing Imapla 8 "External Unit
43
Fig. 19 Dimensioned Drawing Imapla 13 "One Unit
44
Fig. 20 Dimensioned Drawing Imapla 13 "External Unit
45
Fig. 21 Dimensioned Drawing Imapla 17 "One Unit
46
Fig. 22 Dimensioned Drawing Imapla 17 "External Unit
47
Fig. 23 Dimensioned Drawing Imapla 25 "External Unit
48
Fig. 24. Dimensioned Drawing Imapla 20
49
Fig. 25 Dimensioned Drawing Imapla 30 "One Unit
50
Technical Data
51
Construction Type "One Unit
51
Construction Type "External Unit
52
GTS Type Designation and Identification
53
Rating Plate, Generator
53
Fig. 26 Example Rating Plate for a 13 Kw Imapla Generator
53
Serial Number Switch Box / Controller
55
Serial Number, MMI Control Unit
57
5 Installation and Commissioning
58
General Safety Instructions
58
Delivery Scope
63
Installation of MMI
64
Installation of Cables
64
Pre-Assembled Cables, Supplied
65
Rules for Cable Installation
66
Requirements on the Connection Cables
66
Generator Installation for Imapla 8, 13, 17 and
69
Requirements on the Installation Position
70
Permissible Installation Positions
71
Assembly
71
Minimum Clearances and Cooling Provisions
72
Assembly Instructions for Belt Drive
74
Assembly Instructions for Flange Mount SAE5
76
Fig. 27 Preparatory Disassembly of the Flange Mount (Imapla 8 and 13)
76
Assembly Instructions for Hydraulic Drive
77
Fig. 28 Assembly of Flange Mount SAE5 (Imapla 8,13,17 and 20)
77
Fig. 29. Assembly of the Flange Mount for the Hydraulic Drive (Using Imapla 13 as an Example)
78
Requirements on the Installation Position
80
Permissible Installation Position
81
Assembly (Imapla 25 and 30)
82
Minimum Clearances and Cooling Provisions
82
Assembly Instructions for Belt Drive
84
Assembly Instructions for Flange Mount SAE5
86
Fig. 30. Preparatory Disassembly of the Flange Mount SAE5 (Imapla 25 and 30)
86
Assembly Instructions for Hydraulic Drive
87
Fig. 31 Assembly of Flange Mount SAE5 (Imapla 25 and 30)
87
Fig. 32 Assembly of Flange Mount Hydraulic Drive (Imapla 25 and 30)
88
Arrangement of the Hydraulic Drive
89
Calculation for Hydro-Drive for GTS Imapla Generators
89
Installation of the Switch Box, Construction Type "External Unit
92
Requirements on the Installation Position
92
Permissible Installation Site for a Switch Box
93
Installing the Generator Connection Cable
93
Commissioning
94
6 Operation
95
Safety Instructions for Operation
95
Operating Instructions
98
MMI Operating- and Fault Displays
99
Fig. 33 MMI Displays
99
Establish the System's Readiness for Use
106
Daily Inspection of the Insulation Monitor
107
Set Operating Modes, Normal Mode and Jog Mode (Machine Handling and Sorting Operation)
108
Normal-/Machine Handling Operation [A] (Switch on Top)
108
Jog / Sort Mode [B] (Switch Setting Below)
109
Other Optional Modes
109
Operating in Normal or Material Handling Mode [A]
110
Lift Load (Switch on the Lifting Magnet)
110
Release Load (Switch off Lifting Magnet)
112
Operation in Jog Mode / Sorting Mode [B]
113
Lift Load
114
Separating the Material
114
Releasing Load
114
System Restart Imapla Controller
115
Fig. 34 MMI with Radio Modem
148
Fig. 35 Assignment, RS232 Interface Radio Modem to Switch Box
149
Fig. 36 Connection Assignment Control Button
150
Fig. 37 Dimensions and Fastening Dimensions MMI and Radio Modem
153
Fig. 38 Block Circuit Diagram 8-17 Kw
160
Fig. 39 Block Circuit Diagram 20 Kw
161
Fig. 40 Block Circuit Diagram 30 Kw
162
4
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GTS iMAPLA series Specifications
General
Brand
GTS
Model
iMAPLA series
Category
Industrial Equipment
Language
English
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