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ArcGlide Torch Height Control
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Manual
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ArcGlide THC
Instruction Manual
5-3
P
ART
S
Item
Part number
Description
Quantity
1
228580
Kit: Lifter interface PCB
1
2
228591
Kit:
Lifter slide
1
3
228587
Kit: Upper limit proximity switch
1
4
228586
Kit:
Lower limit proximity switch
1
1
2
4
3
194
196
Table of Contents
Main Page
Table of Contents
8
A Plasma Arc Can Damage Frozen Pipes
9
Grounding Safety
9
Electric Shock Can Kill
10
Cutting Can Cause Fire or Explosion
11
A Plasma Arc Can Cause Injury and Burns
12
Arc Rays Can Burn Eyes and Skin
13
Noise Can Damage Hearing
14
Additional Safety Information
15
Cutting Equipment
17
Environmental Stewardship
19
Section 1 Specifications
21
Specifications
21
Specifications
22
Introduction
23
Control Module
23
Lifter Assembly
23
Human Machine Interface (HMI)
23
Plasma Interface
24
Industrial Ethernet Switch
24
Specifications
25
System
25
Control Module (090054)
25
Lifter Assembly (090053)
26
Optional HMI (090055)
27
Discrete Plasma Interface (090052)
28
Ethernet Switch
29
Arcglide Communication
31
Hypernet Communication Configurations
32
Discrete Communication Configurations
33
Mixed Communication Configurations
33
Section 2 Installation
35
Installation
37
Hardware Setup
39
Upon Receipt
39
Claims
39
Installation Requirements
39
Placement of System Components
39
Introduction
40
Types of Grounding
40
Steps to Take
41
RFI and EMI Grounding
45
Recommended Grounding and Shielding Practices
40
System Description for a Hypernet Configuration
46
System Description for a Discrete Configuration
47
Configuration Examples
49
Multiple Arcglide Thcs with Hypernet Connection to an EDGE Pro CNC and HPR or HPR XD Plasma System
49
Arcglide THC with Hypernet Connection to an EDGE Pro CNC and Discrete Connection to an HPR or HPR XD Plasma System
50
Arcglide THC with Discrete Connection to a Picopath CNC and HPR or HPR XD Plasma System
51
Arcglide THC with Discrete Connection to a Generic CNC and HPR or HPR XD Plasma System
52
Arcglide THC with Discrete Connection to a Generic CNC and HPR400 XD
53
Arcglide Plasma Interface with Discrete Connection to an HPR or HPR XD Plasma System
54
Arcglide THC with Discrete Communication to Picopath CNC and HSD130 Plasma System
55
Arcglide THC with Discrete Connections to Picopath CNC and MAX200, HT2000, or HT2000 LHF Plasma System
56
Arcglide Plasma Interface with Discrete Connection to MAX200, HT2000, or HT2000 LHF Plasma System
57
Arcglide Plasma Interface Connection to Powermax G3 Series Plasma System
58
Arcglide CNC Interface with Discrete Connection to a Picopath CNC
59
Arcglide Plasma Interface Discrete Connection to any Plasma System
60
Install the Lifter
61
Connect the Ohmic Wire to HPR XD Plasma Systems
63
Connect the Ohmic Wire to Other Plasma Systems
64
Ground the Lifter
65
Install the Control Module
66
Ground the Control Module
67
Install the Optional HMI
68
Ground the HMI
69
Connect Hypernet Cables
70
Connect Discrete Cables
72
Cables
74
Lifter Interface Cable
74
Hypernet and HMI Interface Cable
75
Operator Console I/O Cable
76
Arcglide Motor Control CNC Interlock Kit (228594)
77
CNC I/O Cable
78
Plasma Interface I/O Cable
80
Non-Serial Plasma Interface Cable
82
Serial Plasma Interface Cable
84
Arcglide Discrete Interface Signal Examples
85
Inputs
85
Outputs
86
CNC Discrete I/O
87
Plasma Discrete I/O
89
Optional Operator Console Discrete I/O
91
Arcglide Software Setup
92
Arcglide Axes
93
Arcglide THC Ports
94
Arcglide Setup Parameters
95
Section 3 Operation
101
Operation
101
Operator Controls
102
Control Module
102
Lifter
103
Hmi
104
Daily Operations
105
Startup Procedure
105
Shutdown Procedure
105
Arcglide THC Operating Modes
106
Manual Mode
106
Automatic Modes
106
Arc Voltage Control (AVC) Disabled
107
Set Arc Voltage Mode
107
Sampled Arc Voltage Mode
107
Operating the HMI
109
HMI Screen Hierarchy
110
Main Parameters
111
Setup Parameters
112
Diagnostics Screen
114
Installation Screen
120
Manual Mode
122
Lifter Disabled Mode
123
Arcglide Operating Parameters
124
Section 4 Maintenance
131
Maintenance
131
Lifter Routine Maintenance
133
Carriage
133
Introduction
133
Sealing Strip
134
Cable Connections
135
System Grounding
135
Flow of Arcglide Operations
136
Common Cutting Faults
140
How to Optimize Cut Quality
141
Plasma Set-Up Tips
141
Maximize the Life of Consumable Parts
141
Additional Factors of Cut Quality
142
Additional Improvements
143
Update Arcglide Software
144
Download through Phoenix Software
144
Download from a Laptop
144
Operator Tests
145
Problems and Solutions
146
Troubleshooting Routines
149
Edge Pro will Not Communicate with HPR Power Supply
149
Error Message Troubleshooting
150
Printed Circuit Board (PCB) Block Diagrams
171
Arcglide Pcbs
173
HMI Processor (228581)
173
HMI 7-Segment Display Interface (228582)
175
THC Controller Interface (228577)
176
THC Processor (228578)
181
Discrete Plasma Interface (228576)
185
Hypernet Plasma Interface (141161)
189
Lifter Interface (228580)
191
Parts List
193
Lifter Parts
194
THC Controller Parts
196
HMI Parts
197
Plasma Interface PCB
198
Wiring Diagrams
199
Introduction
199
Wiring Diagram Symbols
199
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