iv Table of Contents
Packer Maintenance and Replacement ................................................................................................................................. 39
Preparing Packer for Inspection ........................................................................................................................................ 39
Inspecting Packer .................................................................................................................................................................... 40
Preparing Packer for Removal ............................................................................................................................................ 46
Accessing Packer ..................................................................................................................................................................... 50
Disconnecting Packer ............................................................................................................................................................ 73
Removing Packer Panel ........................................................................................................................................................ 81
Installing New Packer ............................................................................................................................................................ 89
Chute (Co-Mingle Vehicles Only) .............................................................................................................................................. 94
Inspecting Chute ..................................................................................................................................................................... 94
Inspecting Chute Cylinder ................................................................................................................................................... 97
Adjusting Chute Cylinder .................................................................................................................................................. 100
Adjusting Chute Angle ....................................................................................................................................................... 102
Dual Chute (Co-Mingle Units Only) ...................................................................................................................................... 105
Removing Dual Chute ........................................................................................................................................................ 105
Fixed Chute (Co-Mingle Units W/ SSO Tipper) .................................................................................................................. 111
Removing Fixed Chute ....................................................................................................................................................... 112
Hopper Divider Wear Pads and Sliding Shoe .................................................................................................................... 113
Replacing Hopper Divider Wear Pads and Sliding Shoe ........................................................................................ 113
Packer Cylinders .......................................................................................................................................................................... 118
Accessing Packer Cylinders .............................................................................................................................................. 118
Removing Faulty Packer Cylinder .................................................................................................................................. 121
Installing Replacement Packer Cylinder ...................................................................................................................... 125
Sliding Shoes ................................................................................................................................................................................ 127
Testing for Excessive Wear ............................................................................................................................................... 128
Preparing for Sliding Shoe Replacement .................................................................................................................... 128
Replacing Sliding Shoes .................................................................................................................................................... 131
Finishing Up Replacing Sliding Shoes and Floor Guides ....................................................................................... 134
Floor Guides .................................................................................................................................................................................. 135
Upper Wear Pads ......................................................................................................................................................................... 135
Preparing for Upper Wear Pad Replacement ............................................................................................................. 136
Replacing and Adjusting Upper Wear Pads ............................................................................................................... 163
Lower Wear Pad ........................................................................................................................................................................... 165
Replacing Lower Wear Pad ............................................................................................................................................... 166
Packer Wiper Blades ................................................................................................................................................................... 178
Replacing Wiper Blades ..................................................................................................................................................... 178
Follower Panels ............................................................................................................................................................................ 179
Replacing Roller Assemblies ............................................................................................................................................ 179
Rollers ....................................................................................................................................................................................... 190
Separating Follower Panels from Packer ..................................................................................................................... 191
Body Hoist Cylinder .................................................................................................................................................................... 194
Inspecting Body Hoist Cylinder ...................................................................................................................................... 194
Replacing Body Hoist Cylinder ........................................................................................................................................ 196
Tailgate Seals and Hinges ........................................................................................................................................................ 199
Proximity and Limit Switches ................................................................................................................................................. 200
Limit Switch Adjustment ................................................................................................................................................... 201
Proximity Switch Adjustment .......................................................................................................................................... 201
Adjusting Packer Extend Proximity Switch ................................................................................................................. 202
Adjusting Packer Retract Proximity Switch ................................................................................................................ 205
Adjusting Body Raised Limit Switch .............................................................................................................................. 207
Adjusting Tailgate Unlocked Proximity Switch ......................................................................................................... 208
Adjusting Tailgate Fully Open Proximity Switch (optional) ................................................................................. 210
Adjusting Top Door Fully Open Limit Switch (optional) ........................................................................................ 211
Adjusting Crusher Panel Up Limit Switch (optional) ............................................................................................... 212
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