Liability ........................................................................................ ii
Table of Contents ........................................................................ iii
Introduction ................................................................................ 1
About This Manual ........................................................................................................................................................................... 1
Topics Not Included in This Manual .................................................................................................................................... 1
About the Illustrations in this Manual ................................................................................................................................ 1
Schematics ................................................................................................................................................................................... 1
Warranty Registration Form .......................................................................................................................................................... 2
Introducing the E
XPERT™ ................................................................................................................................................................. 2
Multiplexed System .................................................................................................................................................................. 3
Key Features ................................................................................................................................................................................ 3
Service and Maintenance on the E
XPERT™ ................................................................................................................................ 4
Parts ................................................................................................................................................................................................ 4
Warning ......................................................................................................................................................................................... 4
E
XPERT™ Basic Maintenance .................................................................................................................................................... 5
Visual Inspection ........................................................................................................................................................................ 6
Our Office Addresses and Phone Numbers ............................................................................................................................ 7
In the U.S. ...................................................................................................................................................................................... 7
In Canada ...................................................................................................................................................................................... 7
Safety ........................................................................................... 9
Conventions ....................................................................................................................................................................................... 9
Basic Safety Notions ........................................................................................................................................................................ 9
Responsibilities ............................................................................................................................................................................... 10
Employer Responsibilities ................................................................................................................................................... 10
Employee Responsibilities .................................................................................................................................................. 11
Do’s ..................................................................................................................................................................................................... 11
Don’ts ................................................................................................................................................................................................. 11
General Precautions ...................................................................................................................................................................... 12
Welding ............................................................................................................................................................................................. 14
Fire ...................................................................................................................................................................................................... 14
Locking Out and Tagging Out the Vehicle ............................................................................................................................ 14
Prior to Start Up .............................................................................................................................................................................. 15
Shutting Down the Vehicle ........................................................................................................................................................ 17
Body Safety Prop ............................................................................................................................................................................ 18
Setting the Body Safety Prop ............................................................................................................................................. 18
Putting the Body Safety Prop Back in Place .................................................................................................................. 19
Tailgate Safety Prop ...................................................................................................................................................................... 20
Setting the Tailgate Safety Prop (Standard Units) ...................................................................................................... 20
Putting the Tailgate Safety Prop Back in Place (Standard Units) ........................................................................... 22
Setting the Tailgate Safety Props (Co-Mingle Units) ................................................................................................. 23
Putting the Tailgate Safety Prop Back in Place (Co-Mingle Units) ........................................................................ 25
Tailgate Safety Prop Adjustment ...................................................................................................................................... 26
General Maintenance ................................................................ 27
Cleanliness ....................................................................................................................................................................................... 27
EXPERT™ Preventive Maintenance Chart ................................................................................................................................. 28
Hopper .............................................................................................................................................................................................. 30
Cleaning the Hopper ............................................................................................................................................................. 30
Table of Contents