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685D
Page 307
LeeBoy 685D - Page 307
354 pages
Manual
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OPTION - Cold Weather Start
Item
No
Part Number
Qty
Description
Remarks
OPT
1016450
1
OPTION - Cold Weather Package
1
121057
1
Engine Heater Cable
2
1016451
1
Engine Heater
7
Illustrated Parts List
LeeBoy 685D Motor Grader
7-99
306
308
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
Safety
15
Safety
16
Safety Precautions
18
Machine Precautions
21
Hot Material Precautions
21
Hydraulic Systems Precautions
21
Refueling Precautions
22
Battery Precautions
22
Starting and Stopping Precautions
22
Parking Precautions
22
Operating Precautions
22
Poor Visibility
23
Snow Removal
23
Storage Precautions
23
Maintenance Precautions
23
Tire Precautions
24
Safety Decals
25
Decal Installation (Sticker Type)
26
Decal Installation (Top Protected)
26
Cab Option Safety Decals
26
Information and Specifications
27
Limited Warranty Policy
28
Contact Information
29
Specification Charts
30
Torque Specifications
33
Standard Inch Fasteners
33
Metric Fasteners
34
Hydraulic Fittings
34
Determining Proper Torque
35
Components Overview
41
Operator Station
41
Engine
41
Hydrostatic Drive
42
Electrical System
42
Scarifier (Optional)
43
Standard Equipment/Options
43
Machine Overview
44
Operator Station
45
Steering Column Controls
46
Main Control Panel
48
Heat and Air Conditioning (Cab Option)
50
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
53
General Information
53
Receiving the Machine
53
Initial and Daily Inspection
53
Start-Up Procedure
54
Brake Check
54
Starting the Engine
54
Cold Weather Starting
55
Stopping the Engine
55
Emergency Stop Button
55
Regeneration (REGEN)
56
Diesel Exhaust Fluid (DEF) After-Treatment System
56
PV485 Digital Display
57
Gauge Screen
58
Main Menu Screen
60
Diagnostics
61
System Info
62
User Settings
62
Tier 4F
64
Regen Request
65
Driving the Grader
66
Regen Inhibit
66
Adjust Seat
67
2-Speed High/Low
68
Adjust Steering Console
68
Axle Travel/Work
68
Throttle
68
Braking
69
Directional Control
69
Articulation
70
Steering
70
Articulation
71
Front Wheel Lean
71
Motor Grader Terms
72
Moldboard
73
Circle Turn Cushion Valve
74
Grader Attachments
75
Mounting Front Attachments
75
Front Blade Float
76
Operating Front Attachments
76
Scarifiers
77
Operating a Scarifier
78
Replacing Scarifier Teeth
78
Operating Techniques
79
Grading Tips
79
Grading Around Objects
80
Spreading and Leveling
81
Slope Work
82
Grading an "S" Curve Shoulder
83
Road Maintenance
83
Gravel and Dirt Roads
84
Crowning the Road
85
Ditch Work
85
Cul-De-Sacs
86
Transport
87
Loading
87
Tie-Down Procedure
88
Unloading
88
Towing
88
Options
89
Cab Option
89
Sliding Moldboard
90
Circle Side Shift
90
Secondary Steering
90
All-Wheel Drive (AWD)
91
Cold Weather Engine Package
91
Reverse Camera System
91
Maintenance Schedule
95
Prepare for Maintenance
96
10-Hour or Daily Routine Maintenance
96
50-Hour Routine Maintenance
96
100-Hour or Monthly Routine Maintenance
97
250-Hour or Quarterly Routine Maintenance
97
500-Hour or Semi-Annual Routine Maintenance
97
1000-Hour or Annual Routine Maintenance
97
2000-Hour or Every Two Years Maintenance
97
3000-Hour or Every Three Years Maintenance
97
Lubrication
98
Grease Points
98
Axle Lubricants
100
Breathers
100
Planetary Hubs
102
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
95
Machine Adjustments
102
Moldboard Blade
102
Drawbar Ball and Socket
103
Toe-In
104
Park Brake (Rear Bogie Axle)
104
Engine Maintenance
105
Check Engine Oil
105
Change Engine Oil and Filter
105
Engine Drive Belt
106
Air Filter
107
Radiator Coolant
107
Selective Catalytic Reduction (SCR) System
108
DEF Tank Filter
110
DEF Dosing Unit Filter
111
Fuel System
111
Fuel Filter
112
Fuel Water Separator
112
Electrical System
113
Battery Servicing
113
Alternator Servicing
114
Fuse Boxes
114
Lighting
115
Dielectric Grease
116
Hydraulic System
117
Checking Hydraulic Oil Level
117
Change Hydraulic Oil and Filter
118
Change Hydraulic Oil Cap Strainer
119
Hydraulic Pump and Motor
119
Hydraulic Test Ports
120
Chassis
121
Tires
121
Repack Front Wheel Bearings
122
Replacement Procedures
123
Batteries
123
Radiator Hoses
124
Moldboard Blade
125
Side-Cut Edges
125
Moldboard Slide Cylinder
126
Moldboard Lift Cylinders
127
Moldboard Tilt Cylinders
128
Moldboard Angle Cylinder
129
Articulate Cylinders
129
Wheel Steering Cylinder
130
Wheel Lean Cylinder
131
Scarifier Lift Cylinder
131
Welding on Machine
132
Front Blade Lift Cylinder (Option)
132
Winterizing for Storage
133
Periodic Maintenance in Storage
134
Removing from Storage
134
Hydraulic Motor Start-Up
135
Troubleshooting Chart
136
Illustrated Parts List
210
Boom Articulation
212
Boom Pivot
214
Rear Drive Assembly
216
Front Axle Assembly, 2WD (1 of 3)
218
Front Axle Assembly, 2WD (2 of 3)
220
Front Axle Assembly, 2WD (3 of 3)
222
OPTION-Front Axle Assembly, AWD (1 of 3)
224
OPTION-Front Axle Assembly, AWD (2 of 3)
226
OPTION-Front Axle Assembly, AWD (3 of 3)
228
Moldboardturntable Assembly, 11 Ft/12 Ft (1 of 4)
230
Moldboard Turntable Assembly, 11 Ft/12 Ft (2 of 4)
232
Moldboard Turntable Assembly, 11 Ft/12 Ft (3 of 4)
234
Moldboard Turntable Assembly, 11 Ft/12 Ft (4 of 4)
236
Canopy Assembly
238
Cab Assembly - Exterior (1 of 2)
240
Cab Assembly - Exterior (2 of 2)
242
Cab Assembly - Interior
244
Cab Assembly - Air Conditioning (1 of 2)
246
Cab Assembly - Air Conditioning (2 of 2)
248
Canopy/Cab Details - Seat
250
Canopy/Cab Details - Interior
252
Controls - 10 Station (1 of 3)
254
Controls - 10 Station (2 of 3)
256
Controls - 10 Station (3 of 3)
258
Controls - Panel
260
Controls - Foot
262
Hydraulics - Tanks
264
Hydraulics - Tanks (Cont )
266
Hydraulics - 2WD
268
Hydraulics - Brake, 2WD/AWD
270
Hydraulics - Valve Bank, 2WD/AWD
272
Hydraulics - Pumps, 2WD
274
Hydraulics - Pumps, AWD
276
Hydraulics - Pumps, AWD (Cont )
278
Engine - Shroud
280
Engine - Radiator
282
Engine - Intake/Exhaust
284
Engine - Components
286
Engine - DEF Tank
288
Engine - Fuel Tank
290
Engine - Battery Box
292
Frame Details
294
OPTION - Dozer Blade/Blade Scarifier
296
OPTION - Dozer Blade/Blade Scarifier (Cont.)
298
OPTION - Front Scarifier
300
OPTION - Rear Scarifier
302
OPTION - Rear Wiper
304
OPTION - Cold Weather Start
306
OPTION - Dead Engine Steering
308
OPTION - Stereo W/Antenna
310
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