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Lenze SX-1 User Manual

Lenze SX-1
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Lenze
Antriebstechnik
Opera ting
ins
tructions
Manual
for
positioning
system
SX-1
and
programm
Ing
term
mal
PT.1

Table of Contents

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Lenze SX-1 Specifications

General IconGeneral
BrandLenze
ModelSX-1
CategoryIndustrial Equipment
LanguageEnglish

Summary

Lenze Antriebstechnik

Operating Instructions

Provides operational guidance for the positioning system and programming terminal.

Manual for Positioning System SX-1 and Programming Terminal PT-1

Comprehensive guide for the SX-1 positioning system and PT-1 programming terminal.

3. General Information

3.0 Introduction

Introduces the SX-1 Positioning System for precise positioning with optimum speed and acceleration control.

3.1 Positioning System SX-1

3.1.1 Layout of the SX-1

Details the physical layout and connectors of the SX-1 axis controller unit.

3.1.2 Technical Data for the SX-1

Interface Connections

Details the specifications and pinouts for various interface connectors like X1, X2, X3, X4.

3.2 User Terminal PT-1

3.2.1 Layout of the PT-1

Provides a detailed diagram and description of the PT-1 terminal's physical components.

PT-1 Display and Keyboard

3.2.2 Display

Explains the 4-line by 16-column LCD display and its operating modes.

3.2.3 Keyboard

Details the two areas of the PT-1 keyboard: Function and Numeric.

3.2.4 Technical Data for the PT-1

4. SX-1 Operating Modes - Over View

4.1 Remote Control

Details operation via Serial Interface X3 using PT-1 or Host Computer.

4.2 Manual-External

Describes manual control using external switches via Parallel Interface X1.

4.3 Automatic-External

Explains program execution started/stopped by inputs (X1).

4.4 Manual-Remote Operation

5. Installation

5.1 Dimensions, Mounting, and Ventilation

Details physical dimensions, mounting requirements, and ventilation considerations.

5.2 Power Supply Voltage

5.3 Interface Connections

5.3.1 Parallel Connector X1 (Inputs/Outputs) V5.XX

Details functions and pin assignments for Parallel Connector X1 (V5.XX software).

5.3.1 Parallel Connector X1 (Inputs/Outputs) V4.XX

5.3.2 Drive Control Connector X2

5.3.3 Serial Interface X3 (PT-1 Connection)

5.3.4 Encoder Connections X4

Incremental Encoder Connection X4

Details connections for an incremental encoder module FB-1 via Connector X4.

Absolute Encoder Connection X4

Details connections for an absolute encoder module FB-2 via Connector X4.

5.3.4/1 Option: I/O Expansion EA-4

5.3.5 SX-1 Internal Adjustments

Front Panel Adjustments

Details switches on the front panel for axis number selection and serial link.

Motherboard Adjustments

Details DIP switches and jumpers on the motherboard for configuration.

Baudrate and Encoder Settings

Switch S3 Configuration

Explains configuration options provided by Switch S3 for modes and hardware.

Jumpers for selecting the Baudrate

Lists jumpers used for selecting communication baudrate.

Encoder Module Jumper Settings

Selection of multiplication for the Incremental Encoder

Explains jumper settings for pulse multiplication on incremental encoders.

Drive Enable and NC Ready Settings

Details jumper settings for Drive Enable and NC Ready active levels.

Selection of other Jumpers

Encoder Module FB-1 (Incremental)

Encoder Module FB-2 (Absolute)

5.4 Protective Measures and Interference (Noise) Avoidance

Cable and Signal Protection

Covers encoder cable, inputs/outputs, analog signals, and general rules for protection.

5.5 Interconnection of SX-1 and Servodrive (Suggested)

6. Startup Procedure

6.1 Startup Structure

Explains the three main parts: Setting Parameters, Programming, and Debugging.

6.1.1 Diagnostic Methods

6.1.2 Test Mode Operation

6.2 Modes of Operation - Software Version 5.XX

Remote Control Modes

Details Remote Control modes: Manual-Remote, Auto-Remote, and Test Mode.

Manual External Mode

Details Manual External mode for moving the drive with external switches.

Automatic External Mode

Explains Automatic External mode for initiating sequences using I/O controls.

Mode Selection Inputs

6.2 Modes of Operation - Software Version 4.XX

Selecting Operating Mode

Details the required order for selecting Automatic, Remote, and Manual modes.

Operating Mode Notes

7. Parameters

7.1 Parameters and their meaning

Details parameters related to Axis settings like program number, resolution, speed, and acceleration.

Parameter Details

Axis Parameters (P0-P15)

Lists axis parameters with their number, name, and a brief meaning.

Control Parameters (P25-P32)

Lists parameters for homing, acceleration, and positioning modes.

Declaration of variables

Explains how variables are declared and formatted.

7.1.2 Meaning of Parameters

P1-P2 Resolution and Increments

P1: Resolution and P2: Increments per Revolution

Defines resolution (P1) and increments per revolution (P2) parameters.

P3-P6 Speed and Acceleration Parameters

P3-P6 Parameters

Details parameters for Analog Voltage Ratio (P3), Scanning Rate (P4), Max Speed (P5), and Max Acceleration (P6).

P7-P8 Jog Speed Parameters

P7-P8 Jog Speed Parameters

Defines manual slow (P7) and fast (P8) jog speeds.

P9-P11 Software Limits and Offset

P 9-P11 Software Limits and Offset

Sets software movement limits (P9, P10) and zero offset (P11).

P12-P13 Sign Parameters

P12-P13 Sign Parameters

Sets the sign for analog servo output (P12) and position feedback (P13).

P14-P18 Backlash and Gain Parameters

P14-P15 Backlash Correction

Corrects for backlash in positive (P14) and negative (P15) directions.

P16-P18 KV Factors

Sets KV factors (P16, P17, P18) for position loop gain adjustment.

Coupling of the Load to the Servo System

P19-P20 Switch Point Outputs

P19-P20 Switch Point Outputs

Sets switch point outputs (KP1, KP2) for gain factor changes (P19, P20).

KV-factor and Gain Break points in general

P21-P22 Performance Parameters

P21-P22 Performance Parameters

Defines following error tolerance (P21) and in-position window (P22).

Time-out supervision

P23: Integration Factor (I-Fct.)

P24: Mode of Operation

P25-P28 Homing and Acceleration

P25: Homing Mode (Hom M)

Details the six available methods for initializing the distance measuring system (Homing).

P26: Homing Velocity (Hom V)

Defines the homing velocity parameter (P26).

P27-P28 Homing and Acceleration Characteristics

Configures homing necessity (P27) and acceleration mode (P28).

P29: Relative or Absolute Positioning

P30-P32 Motion and Transmission Parameters

P30-P32 Motion and Transmission Parameters

Configures limit switch mode (P30), variable transmission (P31), and units per revolution (P32).

Definition of variables

P33-P36 Variable Definition Parameters

P33-P36 Variable Definition Parameters

Defines variable name (P33), format (P34), lower limit (P35), and upper limit (P36).

7.2 Parameter Entry and Variable Definition

Parameter Entry Procedure

Details initial steps for parameter entry: connecting PT-1 and checking mode.

Variable Definition Procedure

Save Parameters

7.3 Changing Parameters

Valid Entry Check

Describes how the PT-1 checks entered values for validity and range.

7.4 Parameter Limits

8. Programming

8.1 Program Structure

Explains the structure of programs using main programs and nested subroutines.

8.2 Program Instructions

8.2.1 Overview

Categorizes program instructions into Organisation, Motion-related, Wait, and Set.

8.2.2 Programming Instructions and their meaning

BEG, END, Label, and JMP Instructions

Explains instructions like BEG, END, Label, and JMP.

Conditional Jump Instructions

Details jump instructions (JMP) and conditional jumps (IF) based on inputs and flags.

Flag and Counter Jump Instructions

Explains conditional jumps based on Flags (IF Fvv) and Counters (IF Cvv).

Variable and Position Jump Instructions

Details conditional jumps based on variable values and absolute positioning.

Positioning Instructions

Explains relative/absolute positioning instructions with or without program continuation.

Positioning and STOP Instructions

Details positioning instructions with variables, and the STOP instruction.

Velocity and Acceleration Instructions

Explains instructions for setting velocity (VEL) and acceleration (ACC) rates.

Deceleration and Wait Instructions

Explains deceleration (DEC) and WAIT instructions for timing and input conditions.

Counter and Variable Arithmetic Instructions

Details instructions for setting counters and performing variable arithmetic.

Text and Variable Instructions

Explains the TXT instruction for displaying text and variable operations.

Output and Flag Logic Instructions

Details instructions for setting outputs based on inputs and flags using AND/OR logic.

Flag Logic Instructions

Details instructions for setting flags using AND/OR logic with inputs and flags.

Variable Arithmetic Instructions

Explains instructions for variable arithmetic: add, subtract, multiply, divide, assign.

Variable and Position Jump Instructions

Details instructions for variable comparison jumps and position comparison jumps.

Memory and Position Instructions

Explains instructions for saving variables, memory copy, and absolute positioning (DP).

Touch Probe Instructions

Details PTP instructions for positioning with external touch probe signals and flags.

Touch Probe and STOP Instructions

Explains PTP instructions, STOP, setting SOLLP, Vddd, and OVR.

Description of the dedicated flags F94 to F99

8.3 Program Entry

Program Entry Steps

Details initial steps for program entry: connecting PT-1, checking mode, and pressing PAR/KEY.

Function Commands for Editing

LOAD and EDIT Functions

Explains loading programs from SX-1 and entering EDIT mode.

Program Entry Completion and Saving

Describes completing entry, syntax check, saving programs, and entering EDIT mode.

NEW PGM

Explains how to create a new program, including entering a program number.

Erase PGM and List Programs

Details erasing programs and listing stored programs in the SX-1.

Editing Function Commands

Lists commands for handling instructions during programming: DELETE, INSERT, TEACH, LABEL.

8.4 Entry of Variable Data

Variable Data Entry Procedure

Details variable data entry steps: PROG, selecting variables, and using MODE.

Variable Data Entry and Saving

8.5 Display and Editing Variable Values

8.6 Selecting and Running a Program

Automatic External Program Execution

Describes running the main program defined by Parameter PO.

Automatic Remote Mode Operation

Explains using PT-1 to select and control programs in Automatic Remote Mode.

Program Selection and Mode Switching

8.7 Central Archiving of Programs and Parameters

8.8 Axis Identification

8.9 Software Identification

9. Error Messages and Correction

Error Codes and Remedies (00-10)

Details specific error codes, their meanings, causes, and remedies.

Error Codes and Remedies (11-30)

Lists error codes 11-30, their meanings, causes, and remedies.

Error Codes and Remedies (31-45)

Lists error codes 31-45, including those for interpolating mode.

Correcting an Error

10. Application Examples

10.1 Cut-off line (Shear) Application

Details a cut-off line application, including the program and variable usage.

10.2 Transfer Unit Application

Describes a transfer unit application involving drilling, with speed and error checking.

10.3 Bottling and Weighing Machine Application

Describes a bottling/weighing machine application using a metering screw.

10.4 Material Transfer Application

Describes a material transfer system with workstations and shortest path selection.

11. User Key Codes

User Key Codes Reference

Details the key codes for accessing different parameter groups: None, 1000, 2000, 3333.

12. Instructions

ECL Instruction Set (Version 5.10)

Lists programming instructions like BEG, END, HOME, VEL, ACC, JMP, WAIT, TXT.

Positioning and Interpolation Instructions

Lists instructions for positioning (PA, PR), interpolation (LR), and touch probe (PTP).

Logic and Arithmetic Instructions

Details instructions for setting flags, counters, and outputs using AND/OR logic.

Conditional Jump Instructions

Details conditional jump instructions based on variables and position values.

13. Calling and Operating the Menus

Menu Navigation Summary

Summarizes menu operations: calling, selecting, entering, and working with items.

Menu Operations Details

Details menu navigation for Run/Control and Parameter inspection.

ECL Command Structure

ECL Command Reference (Grouped)

Lists ECL commands grouped by key, with their meaning and memory usage.

Explanations to the ECL Commands

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