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Man iSea

Man iSea
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Table of Contents

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Man iSea Specifications

General IconGeneral
BrandMan
ModeliSea
CategoryMarine Equipment
LanguageEnglish

Summary

Imprint

Preface

General Information on Operating Instructions

General information about the operating instructions and MAN's obligations.

Copyright and Trademark Protection

Information on copyright, trademarks, and proprietary rights.

Essential Safety Instructions

Importance of safety regulations and preparedness for hazards.

Liability for Material Defects

Conditions for lodging claims for material defects.

Explanation of Warning Icons and Symbols

Explanation of warning icons (DANGER, WARNING, CAUTION, NOTICE) and symbols.

General Safety Instructions

Introduction to Safety Guidelines

Safety instructions for planning and operation.

Proper Use of MAN Marine Engines

Guidelines for the correct and intended use of MAN marine diesel engines.

Modifications and Conversions Guidelines

Rules regarding modifications to the engine and aftertreatment system.

Personnel Qualifications and Requirements

Qualifications, training, and authorization for personnel.

Required Personal Protective Equipment

Essential personal protective equipment (PPE) for safe operation.

Identification of Special Hazards

Electrical hazards, moving components, flying debris.

Safety Equipment Requirements

Requirements for safety equipment, including emergency stop functionality.

Functional Testing of Emergency Stop

Procedure for daily functional testing of the emergency stop.

Emergency Response Procedures

Preventive measures and actions in case of accidents.

Understanding Safety Signage

Explanation of important safety signs and symbols.

Environmental Protection Guidelines

Guidelines for protecting the environment when handling service products.

Functional Safety

Development Guidelines and Principles

Key development guidelines and principles for system safety.

Definition of System Scope

Scope of the system, including engine and propulsion train.

Non-Class Application Overview

System overview for non-classified applications.

Class Application Overview

System overview for classified applications.

Boundary Conditions and Non-Compliance

Conditions for reverse gearbox function and consequences of non-compliance.

Electromagnetic Compatibility (EMC)

System Overview

Classified System Overview

Diagram illustrating the classified system overview.

Non-Classified System Overview

Diagram illustrating the non-classified system overview.

Design and Function of the Electronics Box (E-box)

E-box Versions

Description of different versions of the electronics box (E-box).

E-box Without Acceptance Details

Details and technical data for the E-box without acceptance.

E-box Opening and Closing Procedure

Instructions on how to open and close the E-box.

E-box Components

Detailed description of the components within the electronics box.

Internal Drive Lever Control Unit MPC

Installation and function of the internal drive lever control unit MPC.

Motherboards in the E-box

Description and function of motherboards within the E-box.

MCS Motherboard Jumper and Switch Settings

Configuration details for jumpers and switches on the MCS motherboard.

MCS-SU Motherboard Jumper and Switch Settings

Configuration details for jumpers and switches on the MCS-SU motherboard.

Monitoring and Control System (MCS) Control Unit

Function and logic of the MCS and MCS-SU control units.

E-box Connector Board

Role and installation of the connector board in the E-box.

Drive Lever Control Unit

Internal Drive Lever Control Unit

Details on the internal drive lever control unit (MPC).

Internal Drive Lever Control Unit Components

Components of the internal drive lever control unit.

Wiring of Internal Drive Lever Control Unit

Wiring diagrams for the internal drive lever control unit.

Drive Lever Control Special Functions on Plug X88

Special functions and signals on plug X88 for internal drive lever control.

External Drive Lever Control Unit

Details on the external drive lever control unit and its connection.

Plug Assignment for X9 Connector

Pin assignment and connection details for plug X9.

Voltage Supply for Drive Lever Control Unit

Options for powering the drive lever control unit.

Speed Signal for Engine Synchronization

How to use speed signals for engine synchronization.

Start Interlock Functionality

Functionality and requirements for start interlock.

Drive Lever Dimensions

Physical dimensions of the drive lever unit.

Installation Procedures

Installation Safety Instructions

Safety precautions for engine room entry and installation personnel.

E-box Installation Guidelines

Procedures and safety warnings for installing the E-box.

E-box Plug Overview (With Acceptance)

Identification and assignment of plugs on the E-box (classified).

E-box Plug Overview (Without Acceptance)

Identification and assignment of plugs on the E-box (non-classified).

E-box to Engine Interface

Instructions for connecting the E-box to the engine.

Bridge Display Installation

Installation guidelines and dimensions for the bridge display.

Touch Display Connection Details

Details of connections for the touch display.

Control and Operation

Electronics Box Keyboard Functions

Explanation of keyboard functions on the E-box (classified).

Non-Classified Electronic Box Overview

Overview of the non-classified electronic box.

Engine Operation from Engine Room (Classified)

Steps for starting and operating the engine from the engine room.

Engine Operation from Operators Stand (Classified)

Procedures for operating the engine from a remote operator's stand.

Engine Shutdown Procedure

Proper procedure for switching off the engine and system.

Engine Emergency Stop Operation

Guidelines for using the engine emergency stop button.

Engine Room Display Keyboard Functions

Explanation of keyboard functions on the engine room display.

Local Control of Engine and Gearbox

Controlling the engine and gearbox locally via display buttons.

Engine Room Display Menu Navigation

Overview of the engine room display menus and functions.

Engine Room Display Main Menu

Description of the main menu and available operating values.

Fuel Consumption Display Page

Display of fuel consumption related data.

Display Settings Configuration

Configuration options for language, units, display settings, etc.

Engine Settings Adjustment

Settings for idle speed and intermediate speed control.

Bridge Display Overview

Functionality and features of the bridge display.

Touch Display Menu Configuration

Configuration and commissioning options for the touch display.

Bridge Display Main Menu Structure

Overview of the main menu structure for the bridge display.

Alarm Page Information

Information on warning, alarm, and signal error messages.

Alarm Acknowledgment (Non-Classified)

How to acknowledge alarms on non-classified systems.

Alarm Acknowledgment (Classified)

How to acknowledge alarms on classified systems.

Detailed Display Settings

Detailed explanation of display settings like language, units, and modes.

Service Page Data Access

Accessing service-related values and status displays.

Error Memory Output for Control Units

Detailed output of control unit error memory for service engineers.

Digital InputOutput Settings

Configuration of digital inputs and outputs for the system.

Fuel Consumption Display Data

Display of fuel consumption and engine operating hours.

Video Page Monitoring Function

Functionality of the video page for monitoring the engine room.

Emergency Drive (Optional) Function

Functionality and activation of the emergency drive mode.

StartStop Function Operation

Parametrization and operation of the engine start/stop function.

Aftertreatment System Operation

Information on the MAN aftertreatment system and emissions monitoring.

Request System for NOx Emissions

Function of the Marine request system for NOx emissions monitoring.

U.S. Tier 4 Marine Emissions Requirements

Compliance with U.S. Tier 4 Marine emissions requirements.

Emissions History Logging

Retrieving and storing emissions-related warnings and alarms.

Emissions History Error Print Process

Procedure for accessing and printing emissions history data.

Connection of Shipyard-Side Wiring

Wiring of the Bridge Display

Instructions for wiring the bridge display to the E-box.

Shipyard Plug X4 Interface

Interface definition and components of the shipyard plug X4.

StartStop Apparatus Connection (Non-Classified)

Methods for connecting start and stop apparatus for non-classified systems.

Emergency Stop Button Wiring

Wiring instructions for connecting emergency stop buttons.

Acoustic Warning Apparatus Connection

Connecting an acoustic warning apparatus (buzzer/horn).

Override System

Function of the Override System

Purpose and function of the override system.

Installation of the Override Button

Installation of the override button and necessary data set adjustment.

Wiring of the Override Button

Wiring connections for the override button to the E-box.

Override Function Example: Coolant Temperature

Example of override function using coolant temperature.

Engine Operation Panels

Engine Operation Panel EOP

Description of the Engine Operation Panel EOP.

General Features of EOP

General functions of the Engine Operation Panel EOP.

Wiring of the Engine Operation Panel EOP

Wiring details for the Engine Operation Panel EOP.

Installing the Engine Operation Panel EOP

Installation procedures for the Engine Operation Panel EOP.

Engine Operation Panel EOP D

Description of the Engine Operation Panel EOP D.

General Features of EOP D

General functions of the Engine Operation Panel EOP D.

Installing the Engine Operation Panel EOP D

Installation procedures for the Engine Operation Panel EOP D.

Connecting Cables for EOP and EOP D

Connecting cables for Engine Operation Panels EOP and EOP D.

Engine Operation Panel EOP Dimensions

Dimensions and layout of the Engine Operation Panel EOP.

Engine Operation Panel EOP D Dimensions

Dimensions and layout of the Engine Operation Panel EOP D.

Connecting Lines

Bridge Display A Cable

Connecting cable specifications for bridge display A.

Bridge Display B Cable

Connecting cable specifications for bridge display B.

Bridge Display C Cable

Connecting cable specifications for bridge display C.

X4 E-box to Ship Cable

Connecting cable specifications for X4 E-box to ship.

X5 E-box to E-box Cable

Connecting cable specifications for X5 E-box to E-box.

X7 Start-Stop Unit to E-box Cable

Connecting cable specifications for X7 start-stop unit to E-box.

X8 E-box Gearbox Feedback Cable

Connecting cable specifications for X8 E-box gearbox feedback.

X9 E-box to External Drive Lever Cable

Connecting cable specifications for X9 E-box to external drive lever.

X17 E-box LocalRemote Display Cable

Connecting cable specifications for X17 E-box local/remote display.

X21 E-box to Alarm System Cable

Connecting cable specifications for X21 E-box to external alarm system.

X41 E-box to Safety System Cable

Connecting cable specifications for X41 E-box to external safety system.

X88 E-box Gearbox Function Cable

Connecting cable specifications for X88 E-box gearbox function.

Parametrization StartStop on 7 Touch Display

StartStop Parametrization Procedure

Steps for parametrizing the start/stop function via the touch display.

System Configuration for StartStop Stands

Configuring available start/stop stands within the system.

Display Configuration for StartStop Stands

Assigning start/stop stands to specific displays.

Troubleshooting StartStop Errors

Troubleshooting common error messages related to start/stop configuration.

Parametrization of Emergency Drive on 7 Touch Display

Emergency Drive Parametrization Procedure

Steps for parametrizing the emergency drive function.

System Configuration for Emergency Operator Stands

Configuring available emergency operator stands in the system.

Display Configuration for Operator Stands

Assigning operator stands to specific displays for emergency operation.

Troubleshooting Emergency Drive Errors

Troubleshooting common error messages related to emergency drive configuration.

Interface Description - Classified Engines

Interface X4 (Classified)

Interface description for X4 in classified applications.

Interface X8 (Classified)

Interface description for X8 in classified applications.

Interface X9 (Classified)

Interface description for X9 in classified applications.

Interface X17 (Classified)

Interface description for X17 in classified applications.

Interface X21 (Classified)

Interface description for X21 in classified applications.

Interface X41 (Classified)

Interface description for X41 in classified applications.

Interface Description - Non Classified Engines

Interface X4 Description

Interface description for X4 in non-classified applications.

Interface X8 Description

Interface description for X8 in non-classified applications.

Interface X9 Description

Interface description for X9 in non-classified applications.

Interface CAN-2 on Bridge Display

General Instructions for CAN-2 Interface

General guidelines for CAN-2 interface on the bridge display.

Ship-CAN Interface (CAN-2) Details

Detailed description of the Ship-CAN interface (CAN-2).

EEC1 Message Specification

Technical details of the EEC1 message.

EEC2 Message Specification

Technical details of the EEC2 message.

Turbocharger Info 4 Message

Technical details of Turbocharger Info 4 message.

Turbocharger Info 5 Message

Technical details of Turbocharger Info 5 message.

Engine Temperature Data

Engine temperature data transmitted via CAN-2.

Fluid Level and Pressure Data

Fluid level and pressure data transmitted via CAN-2.

Intake and Exhaust Conditions Data

Intake and exhaust condition data transmitted via CAN-2.

Engine Electrical Power Data

Engine electrical power data transmitted via CAN-2.

Exhaust Fluid Tank Data

Exhaust fluid tank data transmitted via CAN-2.

Transmission Fluids Data

Transmission fluid data transmitted via CAN-2.

Time and Date Data

Time and date information transmitted via CAN-2.

Engine Hours Data

Engine operating hours data transmitted via CAN-2.

Fuel Economy Data

Fuel economy data transmitted via CAN-2.

Fuel Consumption Data

Fuel consumption data transmitted via CAN-2.

Aftertreatment SCR Service Info 2

Aftertreatment SCR service information transmitted via CAN-2.

Auxiliary MAN Engine Data

Auxiliary MAN Engine data transmitted via CAN-2.

DM1 MAN-Engine Message Details

DM_1_MAN-Engine message details for CAN-2 interface.

DM1 Message Deciphering Example

Example of deciphering DM1 messages from CAN-2 display.

Shipyard Wiring Diagram

Directories

Abbreviations List

List of abbreviations used in the manual.