Home
Manitowoc
Construction Equipment
16000
Manitowoc 16000 Service And Maintenance Manual
5
of 1
of 1 rating
292 pages
Give review
Manual
Specs
To Next Page
To Next Page
To Previous Page
To Previous Page
Loading...
Reference
Only
Manitowoc
Published 05-09-17, Control # 014-28
3-5
16000 SERVICE/MAINTENANCE MANUAL
ELECTRIC SYSTEM
3
Circuit
Breaker
Amp
s
Wire
No.
Description of Items Protected
Air Conditioner & Heater Assembly Fuses
A0A8CB2
15
8 HP
ECM/Power Interface Module, Cab T
emp
Sensor
, Blower Motor
, Evaporator Thermostat,
Electric W
ater V
alve
A0A8CB3
15
8W
Front Wiper
, Overhead Wiper
A17735_3
FIGURE
3-4
1
2
3
4
Circuit Breaker Load Center
130
132
Table of Contents
See End of this Manual for Alphabetical Index
5
Table of Contents
5
Section 1
15
Continuous Innovation
15
Safety Messages
15
General
15
Safety Alert Symbol
15
Signal Words
15
Safe Maintenance Practices
16
Maintenance Instructions
16
Environmental Protection
17
Identification and Location of Components
18
General Views
20
Top
21
Right Side
22
Left Side
23
Undercarriage/Crawler
25
Crane Description of Operation
26
General Abbreviations
26
Solenoid Valve Identification
26
General Operation
27
Accessory/Max-ER Pump
28
Hydraulic Components
28
Hydraulic Fluid Cooler
28
Hydraulic Pumps
28
Hydraulic Tank
28
Return Manifolds
28
Shut-Off Valve
28
Supercharge Manifold
28
Supercharge Pump(S/N 16001141 and Prior)
28
Basic Operation
29
Charge Pressure
29
Hydraulic Motors
29
Pressure Monitoring
29
Accessory/Max-ER Pump
31
Engine Controls
31
Electrical Control System
32
Display Screens
33
Electrical Power to Operator's Cab
33
Cab Power Electrical Schematic
34
Brake and Drum Pawl Operation
35
Pressure Senders and Speed Sensors
35
System Faults
35
Switches and Sensors Electrical Schematic
36
Swing System Operation
37
Swing Brake and Swing Lock
37
Swing Right or Left
37
Swing Brake Pressure Sensor
38
Swing Holding Brake Switch
38
Swing Electrical Schematic
39
Travel System Operation
40
Travel Brakes
40
Travel Forward and Reverse
40
Travel Electrical Schematic
41
Travel Cruise
42
Two-Speed Travel Operation
42
Boom/Mast Hoist System Operation
43
Boom/Mast Hoist Brake and Pawl
43
Raising Boom
43
Lowering Boom
44
Drum 4 Electrical Schematic
46
Load Drum 1
47
Load Drum 1 Brake
47
Raising Load
47
System Components
47
Lowering Load
48
Drum 1 Electrical Schematic
49
Load Drum 2
50
Load Drum 2 Brake
50
Raising Load
50
System Components
50
Lowering Load
51
Drum 2 Electrical Schematic
52
System Components
53
Load Drum 3 Brake and Pawl
53
Raising
53
Load/Luffing Drum 3
53
Lowering
54
Drum 3 Electrical Schematic
55
Accessory System Components
56
Accessory Systems
56
Jacking Cylinders
56
Rotating Bed Jacking - Raise
56
Counterweight Pins
57
Rotating Bed Jacking - Lower
57
Accessory System Electrical Schematic
58
Boom Hinge Pins
59
Front or Rear Rotating Bed Pins
59
Rigging Winch (Drum 0)
60
Cab Tilt
61
Crawler Pin Cylinders
61
Carbody Jacking Cylinders (Optional)
62
Live Mast
63
Mast Raising from Transport Position
63
Mast Raising/Lowering with Mast Switch
63
Mast Lowering to Transport Position
64
Live Mast Electrical Schematic
66
Hydraulic Cooling Fan
67
Past Production S/N 16001141 and Older
67
Tier 4 Equipped Machines
67
MAX-ER 16000 Description of Operation
68
Hydraulic Solenoid Valve Identification
68
MAX-ER Components
68
Accessory Pumps
69
MAX-ER System Pressure
69
Wheeled Counterweight Valves
69
Electrical System
70
EPICĀ® Programmable Controller
70
MAX-ER Wireless Remote Controls
70
Jack Cylinder(S) Extend
71
Jack Cylinder(S) Retract
71
Jacking Cylinders
71
Telescopic Beam Cylinder
74
Telescopic Beam Cylinder Extend
74
Telescopic Beam Cylinder Retract
75
Counterweight Lift Cylinder
77
Counterweight Lift Cylinder Extend
77
Counterweight Lift Cylinder Switch
77
Counterweight Lift Cylinder Retract
78
Wheel Assemblies
81
Wheel Steering Clockwise
81
Wheel Steering Counter-Clockwise
81
Telescopic Beam Hinge Pins
84
Section 2 Hydraulic System
87
Checking and Replacing Hydraulic Hoses
89
Hydraulic Schematics
89
Hydraulic System - General
89
Hydraulic System - Maintenance
90
Safety
90
Storing and Handling Oil
90
Storing and Handling Parts
90
Inspecting System
94
Replacing Desiccant Breather
95
Replacing Filters
95
Filter 1 (Charge, Past Production)
95
Filter 2 (Return)
96
Changing Oil
97
Servicing Pumps
98
Tightening Hydraulic Connections
98
Pipe Thread Connection
98
ORS Connection
99
SAE Straight Thread Connection
99
Split Flange Connection
100
SAE Flare Connection
101
Shop Procedures
104
Initial Oil Fill
104
Initial Start-Up
104
System Calibration and Tests
105
Charge Pressure Test
105
Control Calibration
105
High Pressure Test
105
Accessory System Checks
107
High Pressure Accessory System
107
Low Pressure Accessory System
108
Speed Checks
109
Swing and Drum Speeds
109
Travel Speed
109
Hydraulic System Specifications
110
Drum Identification
111
Pump Components
112
Tier 4 Production
112
Past and Tier 3 Production
112
Pump Identification
112
Motor Components
113
Hydraulic System Test, Calibration, and Adjustment Procedures
114
Pressure Test and Calibration Screen
114
Pressure Sender Test
114
Control Calibration
115
High Pressure Test
116
Charge Pressure Test
117
High Pressure Adjustment
117
Charge Pressure Adjustment
119
Low Pressure Accessory Adjustment
119
Pump Neutral Adjustment
119
Loop Flushing Valve Adjustment
121
Manual Override Tests
121
Motor Leakage Test
121
Pump or Motor Override
122
Solenoid Valve Override
122
Pressure Sender Replacement
123
Cab Tilt Adjustment
124
Disc Brake Operational Test
124
Section 3 Electric System
125
Checking and Replacing Electrical Components
127
Electrical Drawings and Schematics
127
Circuit Breaker and Fuse ID
128
Test Voltages
132
Node Heading Descriptions
132
Alphabetical Index of Components
133
Abbreviations
133
Node 1 - Master (Front Console)
134
Node 2 - Handles and Cab Controls
136
Node 3 - Drum Pumps, Alarms, Sensors, and Accessories
138
Node 4 - Pressure Senders, Drum 4, and Accessories
140
Node 5 - Drum 2, Sensors, and Auto Lubrication
142
Node 6 - Drum Brakes, Pawls, and Motor Sensors
145
Node 7 - MAX-ER
147
Boom Node 20 - Block-Up, Load Sensor, Angle Indicator, and Wind Speed
150
Jib Node 21 - Block-Up, Load Pin, and Wind Speed
151
Node 0 - Engine
152
Digital Output Disable Chart
153
Digital Output Reference Chart
154
Digital Input Reference Chart
155
MAX-ER Faults (Software, M002047.0 & Up)
156
Wired Remote
157
Checking Electrical Inputs/Outputs
158
Displays
160
Display Controls
160
Display Brightness and Color Contrast
160
Restore Factory Default Display Settings
160
Blank Display
160
Display Touchpad Controls
160
Enter/Exit Buttons
160
Rated Capacity Indicator (RCI) Display
160
RCI Select Buttons
160
Select Buttons
160
Main GUI Display Format
161
Screen Prompts
161
Menu Screen
161
Information Screen
162
Battery
162
Boom to Luffing Jib Working Angle
162
Crane Level
162
Hydraulic Tank
162
Mast Angle
162
Pump Drive
162
Wind Speed Indicator
162
Engine
163
Engine Prompt - Diesel Particulate Filter
163
Faults
163
MAX-ER (Optional)
163
Diagnostic Screen
166
Diagnostic Screen Component Icons
166
Engine Diagnostics Screen
167
Swing Diagnostic Screen
169
Travel Diagnostic Screen
169
Jacking Accessory Diagnostic Screen
170
Pins and Fan Accessory Diagnostic Screen
170
Function Mode Screens
171
Cab Tilt, Rigging Winch, and Mast Accessory Diagnostic Screen
171
MAX-ER Diagnostic Screen
171
Drum Functions
171
Swing Pressure Limit
172
Rigging Winch Mode
172
CAN Bus Screen
173
Boom or Swing Motion Limiter Mode
173
Crane Setup Remote Mode
173
Fan Function
173
Packet Information
173
Digital Output Disable Fault
174
Engine Node Status
174
Load Link Status (900 Mhz System)
174
Load Link Status (2.4 Ghz System)
174
Remote Control Status
174
Boom Node Status
175
Wireless Receiver Status
175
Crane Status
175
Camera Screen (Optional)
178
Dielectric Grease
178
Section 4 Boom
179
Section 4
179
Automatic Boom Stop Adjustment
181
Maintenance
181
Maximum Boom Angle
181
Operation
181
Bypass Limit Test
182
Adjustment
185
Actuator Rod Replacement
185
Physical Boom Stop
187
Adjustment
187
Operation
187
Physical Boom Stop Angles
187
Boom and Luffing Jib Angle Indicator Calibration
188
Mast Angle Adjustment
188
Adjusting Mast Angle
188
Mast Angle Sensor
188
Drum Pressure-Roller Adjustment
189
Adjustment
189
General
189
Strap Inspection and Maintenance
190
Cranes Not in Regular Use
190
Frequent Inspection
190
Identifying Straps
190
Inspection
190
Periodic Inspection
190
Replacement Specifications
191
Elongated Hole
192
Flatness
192
Straightness
192
Inspection Checklist
193
Removing Straps from Service
193
Storing Straps
193
Lattice Section Inspection and Lacing Replacement
195
Section 5 Hoists
197
Section 5
197
Boom/Mast Hoist Pawl Adjustment
199
General
199
Maintenance
199
Speed Sensor Adjustment
200
General
200
Speed Sensor Replacement
200
Minimum Bail Limit Adjustment
200
Adjustment
201
Weekly Maintenance
201
Block-Up Limit Control
202
Block-Up Limit Control Activated
202
Block-Up Limit Control Deactivated
202
General
202
Operation
202
Adjustment
205
Maintenance
205
Wire Rope Lubrication
207
Wire Rope Inspection and Replacement
207
Frequent Inspection
207
Inspecting Rope Not in Regular Use
207
Inspecting Wire Rope in Use
207
Keeping Records
207
Periodic Inspection
207
Replacing Wire Rope
207
Wire Rope Diameter
207
Broken Wires
208
Distributing Wire Rope Wear
209
Wear and Other Damage
209
Drum Kicker Adjustment
210
Adjustment
210
General
210
Sheave, Roller, and Drum Inspection
212
Load Block and Hook-And-Weight Ball Inspection
213
Section 6
217
Manual Release of Swing Brake and Lock
219
Section 7 Power Train
221
Section 7
221
Battery Maintenance
223
Causes of Battery Failure
223
Hold-Downs
223
Lack of Water
223
Multiple Battery System
223
Overcharging
223
Overloads
223
Safety Information
223
Undercharging
223
Every 2 Months - Test Batteries
224
Maintenance
224
Weekly - Check Electrolyte Level
224
Battery Disconnect Switch
225
Charging
225
Quarterly
225
Storage
225
Engine Air Cleaner Maintenance - Past Production and Tier 3
227
Daily
227
Inspection
227
Monthly
227
Service
227
Engine Air Cleaner Maintenance - Tier 4 Engine
228
Daily
228
Inspection
228
Monthly
228
Service
229
Air Cleaner - Tier 4 Only
230
Engine Clutch Adjustment
231
Adjustment
231
Operation
231
Engine Throttle Adjustment
232
Engine Speed Calibration
232
Foot Throttle Controller
232
Foot Throttle Controller Assembly
232
Foot Throttle Controller Calibration
232
Hand Throttle Controller
232
Engine Enclosure
234
Engine Belt Routing - Tier 3 Engine ONLY
234
Engine Cooling System Fill - Current Production Tier 4
235
Cooling System Operation
235
General
235
Daily Maintenance (Start of each Shift)
236
Draining Radiator
236
Maintenance
236
Semiannual Checks
236
Filling the Cooling System
238
Diesel Particulate Filter Regeneration - Tier 4 ONLY
239
Active Regeneration
239
General
239
Passive Regeneration
239
Regeneration
239
Stationary Regeneration
239
Diesel Particulate Filter (DPF) Maintenance
241
Removing the DPF for Cleaning or Replacement
241
Diesel Particulate Filter Component Overview
242
Installing the DPF
243
Side Inlet Re-Orientation
244
Section 8 under Carriage
245
Turntable Bearing Bolt Torque
247
Torque Requirements
247
Bolt Replacement
247
Lubrication
247
Torque Intervals
247
Torque Sequence
247
Torque Values
247
Turntable Bearing Installation
247
Crawler Adjustment
249
Maintenance
249
Tread Slack Adjustment
249
Adjustment Guideline
249
Adjustment Procedure
250
Hydraulic Hand Pump
252
Assembly
252
Maintenance
252
Air Removal
252
Operation
252
Section 9
255
Lubrication
255
Lube and Coolant Product Guide
257
Other manuals for Manitowoc 16000
Operating/Service/Maintenance Manual
292 pages
Operator's Manual
230 pages
5
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Manitowoc 16000 and is the answer not in the manual?
Ask a question
Manitowoc 16000 Specifications
General
Brand
Manitowoc
Model
16000
Category
Construction Equipment
Language
English
Related product manuals
Manitowoc 16000 Series 2
2 pages
Manitowoc 14000
270 pages
Manitowoc 18000
302 pages
Manitowoc 12000-1
10 pages
Manitowoc MLC165-1
256 pages
Manitowoc MLC100-1
218 pages
Manitowoc 14000 2 Series
4 pages
Manitowoc 14000 1 Series
6 pages
Manitowoc Grove GMK4100L-1
1016 pages
Manitowoc Grove GMK 5200-1
346 pages
Manitowoc Grove GMK 4100L-1
356 pages
National Crane NBT40-1 Series
206 pages