Manitowoc 16000 Service And Maintenance Manual

Reference Only
Manitowoc Published 05-09-17, Control # 014-28 7-21
16000 SERVICE/MAINTENANCE MANUAL POWER TRAIN
7
9. Attach hoist chains to lifting hooks on the DPF (see
Figure 7-16
) and lift just enough to remove slack in the
chain.
10. Remove two hex cap screws (14) and locknuts (15) on
each DPF mounting strap (4) and remove the top half of
the straps.
11. Using hoist, lift the DPF (2) out of the support.
Installing the DPF
See Figure 7-16 for the following procedure.
1. Attach hoist chains to lifting hooks on DPF and lift DPF
over exhaust filter mounts (3) and straps (4). Ensure the
DPF is oriented correctly.
2. The DPF consists of inlet, center and outlet sections.
Check the orientation of the sections as shown in
Figure 7-16
. If not correct, the DPF sections will need to
be reoriented (see Side Inlet Re-orientation).
3. Position top half of mounting straps (4), then loosely
tighten straps with hex-head cap screws (14) and
locknuts (15).
4. Orient the DPF as shown in Figure 7-16
.
5. Tighten hex-head cap screws (14) and locknuts (15)
enough to clamp the filter, but not distort it.
6. Connect the DPF electrical wiring to the wiring harness
(16).
7. Connect outlet tube assembly (8) to DPF (2).
8. Install and tighten V-band clamp (11) and clamp (12).
Tighten V-band clamp (11) to a torque value of 14.8 ±
1.48 lbs-ft (20 ± 2.0 Nm).
9. Connect inlet tube assembly (7) to engine (1) and DPF
(2).
10. Install U-bolt guillotine clamp (17) or secure tube support
bracket using screws (22), locknuts (15) and washers
(23).
11. Install V-band clamp (5) and gasket (10). Tighten V-band
clamps (5) to a torque value of 14.8 ± 1.48 lbs-ft (20 ±
2.0 Nm).
12. Install and tighten clamp (6) and gasket (9).
13. Connect the crane’s battery and/or insert the “Battery
Disconnect” switch key and move the handle to the
“Connect” or “1” position.
14. Start the crane’s engine and run with a load for at least
five minutes to ensure the DPF is performing properly.
Check for exhaust leaks and engine Fault Codes.
15. If the DPF has been cleaned, perform a stationary
regeneration (see Operator Manual). This will remove
any remaining soot not removed during cleaning. It will
also test the efficiency of the catalyst inside and ensure
the DPF is functioning properly.
WARNING!
Personal Injury Hazard!
The Diesel Particulate Filter assembly weighs more than
50 lb (23 kg). To prevent serious personal injury, use
assistance or appropriate lifting equipment when lifting or
removing.
CAUTION!
Equipment Damage!
The oxidation catalyst elements of the diesel particulate
filter are made of brittle material. Do not drop or strike the
side of the DPF as damage to these elements can result.
WARNING!
Personal Injury Hazard!
The Diesel Particulate Filter assembly weighs more than
50 lb (23 kg). To prevent serious personal injury, use
assistance or appropriate lifting equipment when lifting or
removing.
CAUTION!
Equipment Damage!
The oxidation catalyst elements of the diesel particulate
filter are made of brittle material. Do not drop or strike the
side of the DPF as damage to these elements can result.
WARNING!
Explosion Hazard!
Batteries can explode and emit explosive gas. To reduce
the chance of injury, always ventilate the area before
servicing the batteries. Always remove the negative
battery cable first and attach the negative cable last.

Manitowoc 16000 Specifications

General

Brand	Manitowoc
Model	16000
Category	Construction Equipment
Language	English