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Grove GMK6300L-1
Manitowoc Grove GMK6300L-1 User Manual
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Rigging work
12.8 Rigging work on the main boom
Operating Manual GMK6300L
3 112 xxx en
12 - 101
xx.xx.xxxx
Hook tackle
With 10 head
sheaves
9-sheave hook block
s
Reeving
A
1x
Reeving
A
19x
B
18x
C
17x
D
16x
858
860
Table of Contents
1 1 Overview
19
Default Chapter
19
Table of Contents
19
Overview
21
Accidents
21
Branch Offices
23
Manitowoc Crane Care
23
Dealer List
23
Warranty Specifications
23
Terms Used
24
Technical Data
27
Maximum Lifting Capacity (DIN/ISO/EN)
27
Maximum Lifting Capacity (ASME B 30.5)
27
Dimensions and Weights of the Truck Crane, Axle Loads
28
Dimensions and Weights of Removable Parts
30
Carrier
33
Superstructure
37
Documentation Supplied
41
Questions on Documentation
42
Notes on the Operating Manual
43
What Do the Symbols Used Mean
43
How Is the Operating Manual Structured
45
How Do I Find the Information I Need
47
What Information Is Available for Operations Planning
50
Conversion Table for US Measuring Units
51
Training - Information
53
Identification
54
EC Declaration of Conformity
56
2 2 Basic Safety Instructions
57
Basic Safety Instructions
59
Intended Use
59
Improper Use
60
Organisational Measures
61
Personnel Qualifications
64
Safety Instructions for Driving the Truck Crane
65
Safety Instructions for Crane Operation
67
Instructions on Transporting Persons
71
3 3 Operating Elements for Driving
75
Operating Elements for Driving
77
Overview of the Operating Elements
77
On the Outside of the Truck Crane
78
Driver's Cab
82
Instrument Panel
88
28 Display, Driving Mode
91
Steering Column/Steering Wheel
93
Transmission Operating Elements
94
Tachograph, Time Correction
95
ECOS Control Unit
96
ECOS Display - Main Menu
98
ECOS Display - Submenus
100
Heating/Air-Conditioning System
106
Outrigger Control Units
108
Rear Supporting Box Control Unit
109
Short Description of the Operating Elements
111
Definition of Direction Information
111
General Notes on the Operating Elements
112
General Rules for Buttons and Symbols on the Display
113
Engine
114
Carbamide System
117
Electrical System
119
ECOS Crane Control
120
Transmission
123
Reverse Camera
127
Transfer Case
128
Final Drive
129
Brakes
130
Steering/Separate Steering
132
Suspension
135
Lighting/Windscreen Wipers/Horn
136
Level Adjustment System
140
Tachograph/Speedometer
143
Rear Supporting Box Control Unit
144
Diagnostics
145
Windows, Doors, Keys
146
Front Flap
148
4 4 Starting the Engine for Driving / Switching It off
149
Starting the Engine from the Driver's Cab
151
CHECKLIST: Starting the Engine
151
CHECKLIST: at Low Temperatures
154
Ladders and Access Ladders
154
Refuel
157
Checks before Starting the Engine
160
Switch on the Ignition
161
Lamp Test/Equalisation of the Switching States
162
Display - Setting the Brightness
164
Starting the Engine
165
Checks after Starting the Engine
168
Monitoring Elements
170
Monitoring Submenu
171
Setting Idling Speed
172
Starting the Engine for Driving / Switching It off
151
Switch the Engine off
173
At the Ignition Lock and with the Outrigger Control Units
173
Using the Emergency Stop Switches
174
Air Intake Inhibitor
175
5 5 Driving
177
Driving
179
Before Driving
179
CHECKLIST: Checks before On-Road Driving
179
Checking the Condition of the Truck Crane
185
Adjusting the Seats and Steering Column
191
Switching the Suspension On/Off
195
Setting the Tachograph
197
Displaying the Operating Hours
203
Settings/Indications on the Driving Display
204
Operating the Transmission
205
Switching on
205
Switching the Transmission to the Neutral Position
206
Changing the Driving Mode
207
Selecting the Driving Direction
208
Changing Highest Gear/Starting Gear
210
Starting
210
Driving and Changing Gears
211
Changing the Driving Direction
212
Stopping
213
On the Roller Type Dynamometer
213
Oil Level Gauge
214
Driving the Truck Crane and Switching It off
217
Checks Whilst Driving
217
Cruise Control
220
Temposet
221
Driving Downhill
222
Driving Uphill
225
Warning Submenu
226
Warning or Malfunction Messages on the Instrument Panel
229
Override Torque Reduction
231
Error Submenu
232
Switching the Truck Crane off
232
Folding Berth
235
Off-Road Driving
237
Transfer Case - Switching the Off-Road Gear On/Off
238
Longitudinal and Transverse Differential Locks
240
Operating the Level Adjustment System
242
Freeing Truck Crane Stuck in Terrain
246
Separate Steering
249
Switching to Separate Steering
249
Heating and Air-Conditioning System
253
Standard Heating System
253
Air-Conditioning System
256
Auxiliary Water Heater
258
Towing a Trailer
265
6 6 Driving Modes
271
Driving Modes
273
Information on How to Use the Tables
274
Tables for a Maximum Axle Load of 12 T (26,500 Lbs)
275
Maximum Permitted Speeds with an Axle Load of over 12 T (26,500 Lbs)
278
Weighing the Truck Crane
279
Rigging Work for Driving with a Trailer
283
Switching on the Slewing Gear Freewheel
284
Switching on the Boom Floating Position
285
Switching on Boom Pre-Tensioning
286
Adjusting Axle Pressure
287
Switching the Superstructure Driving Lights On/Off
289
Main Boom, Removing/Installing
291
CHECKLIST: Removing the Main Boom
292
CHECKLIST: Mounting the Main Boom
295
Slinging the Main Boom
298
Removing/Attaching the Clamps
300
Switching the Pressure Relief On/Off
301
Extending/Retracting the Boom Pivot Pin
305
Disconnecting/Connecting Hydraulics/Electrical
308
Lifting the Main Boom Off/On the Turntable
310
Aligning the Connecting Points
312
Securing/Releasing the Derricking Cylinder
312
Transporting the Main Boom
313
Inspections after Main Boom Mounting
314
Installing/Removing the Hose Drum
315
Installing/Removing Outrigger Beams
319
CHECKLIST: Removing the Outrigger Beams
320
CHECKLIST: Installing the Outrigger Beams
322
Preparing the Truck Crane
324
Removing/Attaching Outrigger Pads
325
Disconnecting/Establishing the Hydraulic Connection
327
Disconnecting/Establishing the Electrical Connection
328
Unscrewing/Screwing in the Spacers
329
Disconnecting/Establishing the Connections to the Supporting Box
331
Extending/Retracting the Outrigger Beam
331
Transporting the Outrigger Beams
335
Installing/Removing the Supporting Box
337
CHECKLIST: Removing the Supporting Box
338
CHECKLIST: Installing the Supporting Box
341
Rig the Outrigger Span 7.98 X 8.50/1.00 M (26.1 X 27.9/3.3 Ft)
343
Establishing/Disconnecting the Pneumatic Connection
346
Disconnecting/Establishing the Electrical Connection
347
Disconnecting/Establishing the Hydraulic Connection
348
Attaching/Raising the Supporting Box with the Truck Crane
349
Installing the Reverse Camera
352
Crane Movements During Installation and Removal
353
Slinging Points on the Supporting Box
354
Locking/Unlocking the Supporting Box
355
Transporting the Supporting Box on the Separate Vehicle
357
Installing / Removing the Rear Bumper
358
Rigging the Auxiliary Hoist
361
CHECKLIST: Auxiliary Hoist, Installing
361
CHECKLIST: Auxiliary Hoist, Removing
363
Slinging the Auxiliary Hoist
365
Installing/Removing the Rigging Frame
366
Setting down the Auxiliary Hoist
367
Making/Breaking the Hydraulic Connection
368
Establishing/Disconnecting the Electrical Connection
369
Creating the Connection to the Turntable
370
Securing the Hoist Rope
373
Transporting the Auxiliary Hoist
374
Check that the Auxiliary Hoist Is Functioning Properly
375
7 7 Malfunctions in Driving Mode
377
Emergency Stop Switch
379
Malfunctions in Driving Mode
379
What to Do When a Malfunction Occurs in Road Traffic
381
Towing the Truck Crane
383
Towing after Engine/Transmission Damage
384
Tow Starting
387
External Starting Socket
388
Battery Charger
389
Wheels and Tyres
391
Wheel Change
391
Inflating the Tyres Yourself
395
Fuses
397
Fuses in the Driver's Cab
398
Fuses in the Battery Box
403
Troubleshooting
405
Malfunctions on the Engine
405
Malfunctions in the Exhaust System
407
Malfunctions in the Transmission
408
Transfer Case Malfunctions
409
Malfunctions of the Service Brake
409
Malfunctions of the Steering
410
Differential Lock Malfunctions
411
Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
411
Malfunctions on the Suspension
412
Malfunctions of the Level Adjustment System
412
Malfunctions on the ECOS Carrier
413
Procedure in the Event of Malfunctions
416
Switching on Emergency Operation in Coolant Circuit
416
Procedure During Engine Malfunctions
417
Malfunctions in the Transmission
418
9 9 Operating Elements for Crane Operation
463
Operating Elements for Crane Operation
465
Overview of the Operating Elements
465
Exterior of the Truck Crane
466
Crane Cab
470
Front Panel
471
Side Panel
473
Control Panels
480
Control Lever Configuration
482
ECOS Control Unit
484
ECOS Display - Main Menu
486
ECOS Display - Submenus
488
RCL Control Unit
504
RCL Display - Main Menu
505
Display RCL - Submenus
507
Hand-Held Control
515
Outrigger Control Units
516
Short Description of the Operating Elements
521
Definition of Direction Information
521
General Rules for Buttons and Symbols on the Display
522
Engine for Crane Operation
523
Engine for Driving
524
Seat Contact Switch and Dead Man's Switch
526
ECOS Crane Control
527
Outriggers
530
Inclination Indicators
534
Raise Axle
535
Outrigger Pressure Displays
537
Anemometer Display
537
Counterweight Submenu
538
Main Hoist
542
Auxiliary Hoist
544
Slewing Gear
545
Derricking Gear
548
Telescoping Mechanism
550
Hydraulic System
557
House Lock
558
Rated Capacity Limiter (RCL)
559
Electrical System
574
Lighting, Windscreen Wiper/Washing System
575
Hand-Held Control
578
Windows, Doors, Keys
582
Diagnostics
584
10 10 Starting/Switching off the Engine - for Crane Operation
585
Starting/Switching off the Engine - for Crane Operation
587
Starting the Engine - from the Crane Cab
587
CHECKLIST: Starting the Engine
587
CHECKLIST: at Low Temperatures
590
Refuel
590
Checks before Starting the Engine
593
Switch on the Ignition
594
Lamp Test / Switching State Alignment
595
Adjusting Display Brightness
597
Starting the Engine
598
Checks after Starting the Engine
600
Monitoring Submenu
601
Setting Idling Speed
602
Override Torque Reduction
603
Starting the Engine - with the Hand-Held Control
605
Switching off the Engine
607
During Normal Operation, with the Ignition Lock/With the Hand-Held Control
607
In Emergencies, with the Emergency Stop Switches
608
Air Intake Inhibitor
609
11 11 Crane Operation
611
Before Operating the Crane
613
CHECKLIST: Checks before Operating the Crane
613
Checking the Condition of the Truck Crane
617
Adjusting the Crane Cab Seat and Front Control Panel
619
Checking the Safety Equipment
621
Earthing the Load
624
Preheating the Hydraulic Oil
625
Locking/Unlocking the Turntable
626
Switching the Houselock On/Off
627
Crane Operation
613
Operation of the Rated Capacity Limiter
631
Switch on the RCL
632
Enter Rigging Mode
635
Checks before Operating the Crane
643
Displays During Crane Operation
646
RCL Early Warning
649
RCL Shutdown
649
Display in the Event of Errors
651
RCL Override
652
Displaying the Lifting Capacity Tables
659
Entering the Time/Date
661
Crane Operation with Main Boom
663
Checks During Crane Operation
663
Permissible Slewing Ranges and Working Positions
665
Main Hoist
666
Auxiliary Hoist
669
Lifting Limit Switch and Lowering Limit Switch
672
Derricking Gear
674
Telescoping Mechanism
678
High-Speed Mode
706
Slewing Gear
708
Possible Movement Combinations
713
Hydraulic Oil Cooling
713
Settings and Displays for Crane Operation
715
Inclining the Crane Cab
715
Setting Idling Speed
715
Adjusting the Wiper Stroke Interval of the Windscreen Wiper
716
Limiting the Power Unit Speeds
717
Setting the Characteristic Curves for the Control Levers
718
Critical Load Control
719
Using the Pivoting Spotlights
720
Displaying the Operating Hours
721
Warning Submenu
722
Error Submenu
726
Working Range Limiter
727
Opening the Working Range Limiter Submenu
728
Viewing Current Settings
728
Entering Limit Values
730
Entering Limit Values/Objects Manually
736
Switching Monitoring Functions On/Off
738
Shutdown by Working Range Limiter
739
Work Break
741
In Case of Short Work Breaks
741
In Case of Work Breaks of more than 8 Hours
742
Heating and Air-Conditioning System
743
Standard Heating System
743
Air-Conditioning System
745
Auxiliary Water Heater
747
Auxiliary Air Heater
754
Cranestar System
756
Overview
756
Position of the Components
756
12 12 Rigging Work
757
Rigging Work Checklists for Crane Operation with the Main Boom
759
CHECKLIST: Rigging
759
CHECKLIST: Unrigging
764
Rigging Work
759
Choice of a Suitable Positioning Site
767
Determining the Required Load-Bearing Area
767
Safe Distance from Slopes and Pits
770
Earthing the Truck Crane
771
Safe Distance from Overhead Power Lines
772
Rigging Work after Driving with a Trailer
775
Switching off the Boom Floating Position
775
Switching off the Slewing Gear Freewheel
776
Switching off Boom Pre-Tensioning
777
Connecting/Disconnecting the Hand-Held Control
779
Starting the Engine for Driving for Rigging Work
781
Starting/Turning off the Engine from the Crane Cab
781
Outriggers
785
CHECKLIST: Extending the Outriggers
785
CHECKLIST: Retracting the Outriggers
787
Permissible Outrigger Spans
788
Preparing the Truck Crane
789
Setting the Outrigger Spans
790
Extending/Retracting Outrigger Beams
793
Moving the Outrigger Pads into Working/Driving Position
797
Enlarging the Load-Bearing Area
798
Extending/Retracting Supporting Cylinders
799
Levelling the Truck Crane on Outriggers
804
Levelling the Free-On-Wheels Truck Crane
808
Outrigger Pressure Display
810
Rigging/Unrigging the Counterweight
811
Counterweight Sections
811
Identification
813
Slinging Points on the Counterweight Sections
814
CHECKLIST: Rigging the Counterweight
816
CHECKLIST: Unrigging the Counterweight
818
Assembling Counterweight Combination
820
Counterweight Hoist Unit
833
Setting down Counterweight for Driving the Truck Crane
839
Slewing with Rigged Counterweight
841
Rigging Work on the Main Boom
843
Hook Block on the Bumper
843
Hook Block on a Separate Vehicle
845
Hook Block, Separable
848
Reeving and Unreeving the Hoist Rope
850
Possible Reeving Methods on the Main Boom
855
Installing/Removing the Lifting Limit Switch
864
Locking/Unlocking the Lifting Limit Switch
868
Anemometer and Air Traffic Control Light
870
Other Rigging Work
873
Railings on the Turntable
873
Cameras for Crane Operation
875
Ladder on the Counterweight
879
Extendable Step
880
Folding the Mirrors in and Out, and Adjusting Them
881
13 13 Driving with a Rigged Truck Crane
883
Driving with a Rigged Truck Crane
885
Driving Path
885
Permissible Rigging Modes and Axle Loads
886
Before Driving
888
Securing the Superstructure against Slewing
888
Check the Tyre Pressure and the Wind Speed
888
Putting the Truck Crane on the Wheels
889
Gears/Connections
891
Whilst Driving
891
After Driving
893
Driving in Combined Operation
894
Switching Combined Operation On/Off
894
Starting/Turning off the Engine
896
Preparing to Drive
897
While Driving
898
14 14 Malfunctions During Crane Operation
899
Malfunctions During Crane Operation
901
Emergency Stop Switch
901
What to Do When Malfunctions Occur During Crane Operation
903
Fuses
905
Fuses on the Turntable
906
Fuses in the Crane Cab
909
Fuses in the Battery Box
911
RCL Fuses
912
Finding and Eliminating Malfunctions
913
Malfunctions on the Engine
913
Malfunctions in the Exhaust System
914
Malfunctions on the Main Hoist/Auxiliary Hoist
915
Malfunctions in the Hoist Cameras
916
Malfunctions in the Main Boom Camera
916
Malfunctions on the Derricking Gear
917
Malfunctions in the Telescoping Mechanism
918
Malfunctions in the Slewing Gear
921
Malfunctions in the Counterweight Hoist Unit
923
Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
924
Malfunctions When Inclining the Crane Cab
924
Malfunctions When Operating with the Hand-Held Control
924
Malfunctions of the Outriggers
925
Troubleshooting the RCL
926
Malfunctions ECOS - Superstructure
935
Malfunctions on Cranestar System
938
Emergency Operations and Programs
941
Mechanical Emergency Activation for Retracting
942
Telescoping Emergency Program
945
Entering the Current Telescoping
957
Emergency Operation with the Hand-Held Control
959
Switching on Emergency Operation in Coolant Circuit
963
Hydraulic Emergency Operation
965
Operating Principle
965
Connecting/Disconnecting Hoses
966
Switching Emergency Operation On/Off
968
Establishing the Hydraulic Circuits Required
969
Performing Emergency Operation
973
After Emergency Operation
975
Emergency Supply of Another Crane
976
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Manitowoc Grove GMK6300L-1 Specifications
General
Brand
Manitowoc
Model
Grove GMK6300L-1
Category
Construction Equipment
Language
English
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