Nordson ProBlue Flex - Pressure Control and Pump Compatibility

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Troubleshooting

6-17

Part 1128350_02

E 2020 Nordson Corporation

Pressure Control and Pump Compatibility

The following table details the available compatibility between the pressure

control options and ProBlue Flex pump options.

Pump Options

Pressure

Control Option

Standard

Double Acting

High Output

Double Acting

Single Acting Low Pressure

Double Acting

Low Viscosity

Double Acting

Low Pressure/

Low Viscosity

Double Acting

     

 



  

 



  

Main Page

Default Chapter3
- Table of Contents3
Safety15
- Safety Alert Symbols15
- Responsibilities of the Equipment Owner16
- Applicable Industry Safety Practices17
- Equipment Safety Information19
- Safety Labels and Tags25
Description27
- Key Components28
  - Melter User Interface29
- Product Description30
- Theory of Operation33
  - Functional Blocks34
  - How the Blocks Operate as a System37
- Melter Configuration Codes38
  - Melter Identification39
- Other Sources of Information40
Installation41
- Overview41
- Quick-Start42
  - Additional Information42
  - Experience of Installation Personnel42
- Melter Installation43
  - Installation Tasks43
- Installation Requirements44
- Unpack the Melter49
  - Contents of the Installation Kit49
  - Customer-Supplied Materials50
- Mount the Melter50
- Configure the Electrical Service57
  - Melter Power Requirements57
  - Connecting Power Cables61
- Connect a Pump Control Signal65
  - Connecting Power to the Solenoid Valve66
  - Single Acting Pump Operation Notes67
- Connect a Compressed Air Supply68
- Connect Hoses and Applicators71
  - Connecting the Hoses71
  - Connecting the Applicators74
- Set up the Melter75
  - Using the OLED User Interface75
- Set up the Melter Inputs and Outputs (I/O)76
- Install Optional Accessories80
Basic Melter Operation81
- Operator Level Tasks81
- Additional Information81
- Melter Operation82
  - Filling the Melter Tank82
  - Starting the Melter for the First Time84
- OLED User Interface85
Maintenance95
- Relieving System Pressure96
- Locking out External Communications97
- Cleaning the Melter97
- Servicing the Pump98
  - Supplies98
- Lubricating the Pump99
  - Service Kit99
- Replacing the Filter99
- Draining the Tank100
- Cleaning the Tank102
Troubleshooting103
- About this Section103
- Safety103
- Troubleshooting Checklist104
  - Overview104
  - 400/480 Volt Melters108
- About Built-In Diagnostics109
- About Nordnet110
- Troubleshoot the Melter122
- Troubleshoot the Fill System131
Technical Data135
- General Specifications135
- Pump Specifications136
- Melter Specifications137
  - 4, 7, 10 Kg Tank Melters137
  - And 14 Kg MOD Melters137
  - A and B Chassis for 240V and 480V Melters137
- Electrical Specifications138
- Melter Power Requirements138
  - Kg Tank (T04, X04)138
  - Kg and 10 Kg Tank (T07, X07, T10, X10)139
  - Kg/Hr MOD (M07, Z07)139
  - Kg/Hr MOD (M14, Z14)140
  - Kg Tank (T15, X15)140
  - Kg/Hr MOD (M21, Z21)141
- Discrete I/O141
  - Standard Remote Input/Output141
- Communication142
- Pressure Management142
- Fill System Specifications143
- Melter Dimensions144
- Melter Sub-Base Dimensions147
- Wiring Diagram - Electrical Box Enclosure Layout148
- Wiring Diagram - Input Power149
- Wiring Diagram - Power Distribution150
- Wiring Diagram - Power Distribution Expansion Board151
- Wiring Diagram - Low Voltage Control Board152
- Wiring Diagram - Melt and Manifold (Melt on Demand)155
- Wiring Diagram - Hoses and Applicators156
- Wiring Diagram - 4 Channel Power Module #2158
- Wiring Diagram - TB3 Variations159
- Wiring Diagram - Light Tower160
- Wiring Diagram - Legacy Inputs/Outputs161
- Wiring Diagram - Chassis Ground162
- Wiring Diagram - Hose/Applicator Expansion Base163
- Wiring Diagram - Hose/Applicator Ground Tree164
- Wiring Diagram - Hose/Applicator Expansion Power Module #3165
- Wiring Diagram - Hose/Applicator Expansion Power Module #4166
- Wiring Diagram - Adhesive Tracking Board167
Parts169
- Using the Illustrated Parts Lists169
- Ship-With Kit228
- Service Kits229
- Upgrade Kits254
- Spare Parts List260
- General Parts265
Calculating Melter Power Requirements269
Appendix A269
Appendix B273
Appendix B SP Pump Diagnostics and Repair273
- Introduction273
  - Available Pump Options273
- Pump Function274
  - Double Acting Pump274
    - Pump Isolation Valve275
    - Pressure Discharge Valve275
  - Single Acting Pump275
- Pump Diagnostics276
  - Double Acting Pump Diagnostics276
  - Single Acting Pump Diagnostics278
- Pump Disassembly and Reassembly280
Appendix C the Bbconn Cloud309
- Web Address309
- List of Browsers309
- Key Functions309
- Importing and Exporting Files310
Appendix D311
Appendix D Adhesive Tracking System311
- Overview311
  - Intended Use312
  - Unintended Use312
- Theory of Operation313
- Technical Data315
  - Specifications315
  - Useful Calculations and Conversion Formulas316
- I/O Declarations on the ATS Board318
- Flow Meter Assembly Parts Lists320
  - Flow Meter and Sensor Parts320
  - Flow Meter Parts322
- ATS Service Kits324
Appendix E Optional Accessories327
- Available Accessories327
- Air Pressure Relief Valve328
  - Air Pressure Relief Valve Kit328
- Wi-Fi Module329
  - Wi-Fi Module Service Kit329
- Light Tower330
  - Light Tower Board and Light Tower Service Kit331
  - Light Tower Board Only Service Kit331
- Communication Cards332
- Remote Touchscreen User Interface334
- Fulfill System336
Appendix F357
Appendix F Problue Flex 400/480 Volt Transformer357
- Overview357
- Installation359
- Troubleshooting376
- Parts378
- Wiring Diagrams385
Appendix G389
Appendix G Hose/Applicator Expansion Base389
- Overview389
- Installation390
- Troubleshooting401
  - General Troubleshooting401
  - Troubleshooting Specific to Expansion Base402
    - Expansion Base Circuit Board Indicators403
    - I/O Declarations for the 4 Channel Temperature Control Expansion Board404
- Block Diagrams405
- Expansion Base Selection407
  - 240 Voltage - Legacy and Standard Warmup407
- Expansion Base Parts410
- Wiring Diagrams412

Nordson ProBlue Flex - Pressure Control and Pump Compatibility

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