Nordson ProBlue Flex

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Troubleshooting

6-19

Part 1128350_02

E 2020 Nordson Corporation

Figure 6-3 Melter pneumatic flow components

1. P1 Pressure regulator and solenoid

assembly

2. Analog pressure gauge

3. Pneumatic filter

4. Tubing – Filter to Regulator

5. Tubing – Regulator to PDV

6. Tubing – Regulator to Pump

Top

7. Tubing – Regulator to Pump

Bottom

8. Pressure Dump Valve (PDV)

NOTE: Only P1 Configuration is shown for single acting pump.

Main Page

Default Chapter3
- Table of Contents3
Safety15
- Safety Alert Symbols15
- Responsibilities of the Equipment Owner16
- Applicable Industry Safety Practices17
- Equipment Safety Information19
- Safety Labels and Tags25
Description27
- Key Components28
  - Melter User Interface29
- Product Description30
- Theory of Operation33
  - Functional Blocks34
  - How the Blocks Operate as a System37
- Melter Configuration Codes38
  - Melter Identification39
- Other Sources of Information40
Installation41
- Overview41
- Quick-Start42
  - Additional Information42
  - Experience of Installation Personnel42
- Melter Installation43
  - Installation Tasks43
- Installation Requirements44
- Unpack the Melter49
  - Contents of the Installation Kit49
  - Customer-Supplied Materials50
- Mount the Melter50
- Configure the Electrical Service57
  - Melter Power Requirements57
  - Connecting Power Cables61
- Connect a Pump Control Signal65
  - Connecting Power to the Solenoid Valve66
  - Single Acting Pump Operation Notes67
- Connect a Compressed Air Supply68
- Connect Hoses and Applicators71
  - Connecting the Hoses71
  - Connecting the Applicators74
- Set up the Melter75
  - Using the OLED User Interface75
- Set up the Melter Inputs and Outputs (I/O)76
- Install Optional Accessories80
Basic Melter Operation81
- Operator Level Tasks81
- Additional Information81
- Melter Operation82
  - Filling the Melter Tank82
  - Starting the Melter for the First Time84
- OLED User Interface85
Maintenance95
- Relieving System Pressure96
- Locking out External Communications97
- Cleaning the Melter97
- Servicing the Pump98
  - Supplies98
- Lubricating the Pump99
  - Service Kit99
- Replacing the Filter99
- Draining the Tank100
- Cleaning the Tank102
Troubleshooting103
- About this Section103
- Safety103
- Troubleshooting Checklist104
  - Overview104
  - 400/480 Volt Melters108
- About Built-In Diagnostics109
- About Nordnet110
- Troubleshoot the Melter122
- Troubleshoot the Fill System131
Technical Data135
- General Specifications135
- Pump Specifications136
- Melter Specifications137
  - 4, 7, 10 Kg Tank Melters137
  - And 14 Kg MOD Melters137
  - A and B Chassis for 240V and 480V Melters137
- Electrical Specifications138
- Melter Power Requirements138
  - Kg Tank (T04, X04)138
  - Kg and 10 Kg Tank (T07, X07, T10, X10)139
  - Kg/Hr MOD (M07, Z07)139
  - Kg/Hr MOD (M14, Z14)140
  - Kg Tank (T15, X15)140
  - Kg/Hr MOD (M21, Z21)141
- Discrete I/O141
  - Standard Remote Input/Output141
- Communication142
- Pressure Management142
- Fill System Specifications143
- Melter Dimensions144
- Melter Sub-Base Dimensions147
- Wiring Diagram - Electrical Box Enclosure Layout148
- Wiring Diagram - Input Power149
- Wiring Diagram - Power Distribution150
- Wiring Diagram - Power Distribution Expansion Board151
- Wiring Diagram - Low Voltage Control Board152
- Wiring Diagram - Melt and Manifold (Melt on Demand)155
- Wiring Diagram - Hoses and Applicators156
- Wiring Diagram - 4 Channel Power Module #2158
- Wiring Diagram - TB3 Variations159
- Wiring Diagram - Light Tower160
- Wiring Diagram - Legacy Inputs/Outputs161
- Wiring Diagram - Chassis Ground162
- Wiring Diagram - Hose/Applicator Expansion Base163
- Wiring Diagram - Hose/Applicator Ground Tree164
- Wiring Diagram - Hose/Applicator Expansion Power Module #3165
- Wiring Diagram - Hose/Applicator Expansion Power Module #4166
- Wiring Diagram - Adhesive Tracking Board167
Parts169
- Using the Illustrated Parts Lists169
- Ship-With Kit228
- Service Kits229
- Upgrade Kits254
- Spare Parts List260
- General Parts265
Calculating Melter Power Requirements269
Appendix A269
Appendix B273
Appendix B SP Pump Diagnostics and Repair273
- Introduction273
  - Available Pump Options273
- Pump Function274
  - Double Acting Pump274
    - Pump Isolation Valve275
    - Pressure Discharge Valve275
  - Single Acting Pump275
- Pump Diagnostics276
  - Double Acting Pump Diagnostics276
  - Single Acting Pump Diagnostics278
- Pump Disassembly and Reassembly280
Appendix C the Bbconn Cloud309
- Web Address309
- List of Browsers309
- Key Functions309
- Importing and Exporting Files310
Appendix D311
Appendix D Adhesive Tracking System311
- Overview311
  - Intended Use312
  - Unintended Use312
- Theory of Operation313
- Technical Data315
  - Specifications315
  - Useful Calculations and Conversion Formulas316
- I/O Declarations on the ATS Board318
- Flow Meter Assembly Parts Lists320
  - Flow Meter and Sensor Parts320
  - Flow Meter Parts322
- ATS Service Kits324
Appendix E Optional Accessories327
- Available Accessories327
- Air Pressure Relief Valve328
  - Air Pressure Relief Valve Kit328
- Wi-Fi Module329
  - Wi-Fi Module Service Kit329
- Light Tower330
  - Light Tower Board and Light Tower Service Kit331
  - Light Tower Board Only Service Kit331
- Communication Cards332
- Remote Touchscreen User Interface334
- Fulfill System336
Appendix F357
Appendix F Problue Flex 400/480 Volt Transformer357
- Overview357
- Installation359
- Troubleshooting376
- Parts378
- Wiring Diagrams385
Appendix G389
Appendix G Hose/Applicator Expansion Base389
- Overview389
- Installation390
- Troubleshooting401
  - General Troubleshooting401
  - Troubleshooting Specific to Expansion Base402
    - Expansion Base Circuit Board Indicators403
    - I/O Declarations for the 4 Channel Temperature Control Expansion Board404
- Block Diagrams405
- Expansion Base Selection407
  - 240 Voltage - Legacy and Standard Warmup407
- Expansion Base Parts410
- Wiring Diagrams412

Nordson ProBlue Flex - Page 121

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