Name: Qimarox PRORUNNER Mk5
Brand: Qimarox
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UM-PRORUNNER_Mk5-1.2-EN-US 47

Installation

6 Installation

This chapter describes installation instructions. Refer to chapter 12 for machine assembly

instructions.

6.1 Unpacking

1. Check the packing list when unpacking the machine.

2. Immediately report damage or missing parts to Qimarox.

6.2 Delivery

The machine can be delivered pre-assembled or in parts.

• A pre-assembled machine will be delivered in a horizontal position.

• For a machine delivered in parts, the column section is delivered in an upright position

in a crate. Refer to chapter 12 for information on how to assemble the machine parts.

WARNING

The machine should only be installed by qualified personnel.

Default Chapter3
- Table of Contents3
1 About this Manual9
- Introduction9
- Product Documentation9
- Source Language9
- Symbols Used in the Manual10
- Terminology List10
- Further Support and Information11
2 General13
- Machine Identification13
- Machine Layout Drawing and Specifications16
- Warranty17
- Liability17
- CE Declaration of Conformity17
- Patent18
- Trademarks18
3 Safety19
- Intended Use of the Machine19
- User Types and Qualifications19
- Safety Instructions19
- Safety Equipment20
- Safety Symbols on the Machine22
- Potential Risks23
- Machine End of Life and Environment Disposal24
- Sound Level24
4 Description25
- Overview of Parts25
  - General Overview25
  - Motor27
- Working Principle with Fixed Conveyors27
- Specifications34
5 Application Information39
- Layout Options39
- Infeed and Outfeed39
- Fenced Area44
- Control44
6 Installation47
- Unpacking47
- Delivery47
- Transport49
- Preparations for a Qimarox Supervised Installation (Optional)52
- Installing the Machine52
- Installing the Supply Conveyor57
  - Procedure57
7 Maintenance Vertical Conveyor59
- Specific Safety Regulations59
- Preventive Maintenance Schedule, Machine Excluding the Carrier60
- Cleaning63
- Lubrication63
- Check the Slack on the Sprocket Wheels and Slide Bearings63
- Check the Slack on the Bearings of the Trolleys and Guide63
- Tighten/Slacken the Chain64
  - How to Measure the Elongation on the Chain64
  - How to Tighten / Loosen the Chain65
- Replace Parts66
8 Maintenance Rollerdrive Conveyor85
- Specific Safety Regulations85
- Preventive Maintenance Schedule, Rollerdrive Conveyor86
- Cleaning88
- Check the Drive Roller88
- Check the Rollers88
- Check the Belts88
- Replace Parts88
9 Maintenance Belt Conveyor89
- Specific Safety Regulations89
- Preventive Maintenance Schedule, Belt Carrier90
- Cleaning92
- Lubrication92
  - Driving Drum Bearings92
- Check the Slack on the Driving Drum Bearings92
- Tightening/Loosening the Belt92
  - How to Tighten/Loosen the Belt92
- Replace Parts92
10 Maintenance Gravity Roller Conveyor95
- Specific Safety Regulations95
- Preventive Maintenance Schedule, Gravity Roller Conveyor96
- Cleaning97
- Check the Slack on the Driving Drum Bearings97
- Replace Parts97
11 Maintenance Gravity Wheel Conveyor99
- Specific Safety Regulations99
- Preventive Maintenance Schedule, Wheels of the Gravity Conveyor100
- Cleaning102
- Check the Wheels for Slack102
- Replace Parts102
12 Maintenance Driven Roller Conveyor103
- Specific Safety Regulations103
- Preventive Maintenance Schedule, Driven Roller Carriers104
- Cleaning106
- Lubrication106
  - Lubricate the Drive Pulley Bearings106
- Check the Slack on the Drive Pulley Bearings106
- Check the Slack on the Tension Wheel Bearings106
- Check the Slack on the Bearings of the Return and Pressure Rollers106
- Check the Slack on the Roller Bearings106
- Tightening/Loosening the Belt107
  - How to Tighten/Loosen the Belt107
- Replace Parts107
13 Troubleshooting109
- Vertical Conveyor109
- Rollerdrive Conveyor112
- Belt Carrier115
- Gravity Roller Carrier117
- Gravity Wheel Carrier117
- Driven Roller Carrier117
- Error Signal on the Drivecontrol118
14 CE Declaration of Conformity119
15 Exploded Views of Frame Parts121
- Introduction121
- Drive Section122
  - Drive Section Parts List123
  - Drive Section Mounting Materials124
- Motor Reductor Section (Option)125
  - Motor Reductor (Option) Section Parts List126
  - Motor Reduction (Option) Section Mounting Materials126
- Tensioning Section 1/2127
- Centre Section133
  - Centre Section Parts List134
  - Centre Section Mounting Materials135
- Assembly Sections136
- Guide143
  - Guide Parts List and Mounting Materials144
- Trolley146
  - Trolley Parts List and Mounting Materials147
16 Exploded Views of Product Conveyors149
- Introduction149
- Rollerdrive Infeed150
  - Rollerdrive Infeed Parts List151
  - Rollerdrive Infeed Mounting Materials152
- Rollerdrive Outfeed153
  - Rollerdrive Outfeed Parts List154
  - Rollerdrive Outfeed Mounting Materials155
- Gravity Roller Infeed156
  - Gravity Roller Infeed Parts List157
  - Gravity Roller Infeed Mounting Materials158
- Gravity Roller Outfeed159
  - Gravity Roller Outfeed Parts List160
  - Gravity Roller Outfeed Mounting Materials161
- Multi Belt Infeed162
  - Multi Belt Infeed Parts List163
  - Multi Belt Infeed Mounting Materials164
- Multi Belt Outfeed165
  - Multi Belt Outfeed Parts List166
  - Multi Belt Outfeed Mounting Materials167
- Gravity Wheel Infeed168
  - Gravity Wheel Infeed Parts List169
  - Gravity Wheel Infeed Mounting Materials170
- Gravity Wheel Outfeed171
  - Gravity Wheel Outfeed Parts List172
  - Gravity Wheel Outfeed Mounting Materials173
17 Electrical Circuit Diagrams175
- Drives175
- Signalling Column K176
  - Type KS176
  - Type KB176
- Infeed Conveyors IX180
- Outfeed Conveyors (UX)189
18 Assembly Instruction199
19 Appendix201
- Product Registration Form201

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Qimarox PRORUNNER Mk5 Specifications

General

Brand	Qimarox
Model	PRORUNNER Mk5
Category	Accessories
Language	English

Qimarox PRORUNNER Mk5 User Manual

Table of Contents

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Qimarox PRORUNNER Mk5 Specifications