Programming and Operating Manual (Milling)
6FC5398-4DP10-0BA1, 01/2014
3
Table of contents
Preface ................................................................................................................................................................... 2
1 Introduction............................................................................................................................................................. 7
1.1 SINUMERIK 808D ADVANCED operator panels .......................................................................................... 7
1.1.1 Overview ....................................................................................................................................................... 7
1.1.2 Control elements on the PPU ........................................................................................................................ 8
1.2 Machine control panels ............................................................................................................................... 10
1.2.1 Overview ..................................................................................................................................................... 10
1.2.2 Control elements on the MCP ..................................................................................................................... 11
1.3 Screen layout .............................................................................................................................................. 13
1.4 Protection levels .......................................................................................................................................... 14
1.5 Setting user interface language .................................................................................................................. 15
2 Turning on, reference point approach .................................................................................................................... 15
3 Setting-up ............................................................................................................................................................. 16
3.1 Coordinate systems .................................................................................................................................... 16
3.2 Setting up tools ........................................................................................................................................... 19
3.2.1 Creating a new tool ..................................................................................................................................... 19
3.2.2 Activating the tool ........................................................................................................................................ 20
3.2.3 Assigning the handwheel ............................................................................................................................ 20
3.2.4 Activating the spindle .................................................................................................................................. 22
3.2.5 Measuring the tool (manually) ..................................................................................................................... 23
3.2.6 Setting up the workpiece ............................................................................................................................. 25
3.2.7 Verifying the tool offset result in "MDA" mode ............................................................................................. 28
3.2.8 Entering/modifying the tool wear data ......................................................................................................... 29
3.3 Operating area overview ............................................................................................................................. 30
4 Part programming ................................................................................................................................................. 31
4.1 Creating a part program .............................................................................................................................. 32
4.2 Editing part programs .................................................................................................................................. 33
4.3 Managing part programs ............................................................................................................................. 35
5 Automatic machining ............................................................................................................................................. 37
5.1 Performing the simulation ........................................................................................................................... 38
5.2 Program control .......................................................................................................................................... 39
5.3 Program test ............................................................................................................................................... 41
5.4 Starting and stopping / interrupting a part program ..................................................................................... 42
5.5 Executing / transferring a part program through the RS232 interface ......................................................... 43
5.5.1 Configuring RS232 communication ............................................................................................................. 43
5.5.2 Executing from external (through RS232 interface) .................................................................................... 44
5.5.3 Transferring from external (through RS232 interface) ................................................................................. 45
5.6 Machining at a specific point ....................................................................................................................... 46
6 Saving system data ............................................................................................................................................... 47
7 Data backup ......................................................................................................................................................... 49
8 Programming principles ........................................................................................................................................ 50
8.1 Fundamentals of programming ................................................................................................................... 50
8.1.1 Program names .......................................................................................................................................... 50
8.1.2 Program structure ....................................................................................................................................... 50
8.2 Positional data ............................................................................................................................................ 51
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