Programming and Operating Manual (Milling)
6FC5398-4DP10-0BA1, 01/2014
5
8.14.4 Jump destination for program jumps ......................................................................................................... 110
8.15 Subroutine technique ................................................................................................................................ 110
8.15.1 General information................................................................................................................................... 110
8.15.2 Calling machining cycles ........................................................................................................................... 112
8.15.3 Modal subroutine call ................................................................................................................................ 113
8.15.4 Execute external subroutine (EXTCALL) .................................................................................................. 113
8.16 Timers and workpiece counters ................................................................................................................ 114
8.16.1 Runtime timer ............................................................................................................................................ 114
8.16.2 Workpiece counter .................................................................................................................................... 116
8.17 Smooth approach and retraction ............................................................................................................... 117
9 Cycles ................................................................................................................................................................ 121
9.1 Overview of cycles .................................................................................................................................... 121
9.2 Programming cycles .................................................................................................................................. 122
9.3 Graphical cycle support in the program editor ........................................................................................... 124
9.4 Drilling cycles ............................................................................................................................................ 125
9.4.1 General information................................................................................................................................... 125
9.4.2 Requirements ............................................................................................................................................ 125
9.4.3 Drilling, centering - CYCLE81 ................................................................................................................... 126
9.4.4 Drilling, counterboring - CYCLE82 ............................................................................................................ 128
9.4.5 Deep-hole drilling - CYCLE83 ................................................................................................................... 130
9.4.6 Rigid tapping - CYCLE84 .......................................................................................................................... 135
9.4.7 Tapping with compensating chuck - CYCLE840 ....................................................................................... 139
9.4.8 Reaming 1 - CYCLE85 .............................................................................................................................. 144
9.4.9 Boring - CYCLE86..................................................................................................................................... 145
9.4.10 Boring with stop 1 - CYCLE87 .................................................................................................................. 148
9.4.11 Drilling with stop 2 - CYCLE88 .................................................................................................................. 150
9.4.12 Reaming 2 - CYCLE89 .............................................................................................................................. 151
9.5 Drilling pattern cycles ................................................................................................................................ 153
9.5.1 Requirements ............................................................................................................................................ 153
9.5.2 Row of holes - HOLES1 ............................................................................................................................ 154
9.5.3 Circle of holes - HOLES2 .......................................................................................................................... 157
9.5.4 Arbitrary positions - CYCLE802 ................................................................................................................ 160
9.6 Milling cycles ............................................................................................................................................. 161
9.6.1 Requirements ............................................................................................................................................ 161
9.6.2 Face milling - CYCLE71 ............................................................................................................................ 162
9.6.3 Contour milling - CYCLE72 ....................................................................................................................... 167
9.6.4 Milling a rectangular spigot - CYCLE76 .................................................................................................... 177
9.6.5 Milling a circular spigot -
CYCLE77 ........................................................................................................... 181
9
.6.6 Long holes located on a circle - LONGHOLE ............................................................................................ 184
9.6.7 Slots on a circle - SLOT1 .......................................................................................................................... 187
9.6.8 Circumferential slot - SLOT2 ..................................................................................................................... 192
9.6.9 Milling a rectangular pocket - POCKET3 ................................................................................................... 197
9.6.10 Milling a circular pocket - POCKET4 ......................................................................................................... 203
9.6.11 Thread milling - CYCLE90 ........................................................................................................................ 206
9.6.12 High speed settings - CYCLE832.............................................................................................................. 210
9.7 Error messages and error handling ........................................................................................................... 211
9.7.1 General Information .................................................................................................................................. 211
9.7.2 Error handling in the cycles ....................................................................................................................... 211
9.7.3 Overview of cycle alarms .......................................................................................................................... 211
9.7.4 Messages in the cycles ............................................................................................................................. 211
10 Typical milling program ....................................................................................................................................... 212
A Appendix ............................................................................................................................................................ 218
A.1 Creating a new cutting edge ..................................................................................................................... 218
A.2 Calibrating the tool probe .......................................................................................................................... 219
A.3 Measuring the tool with a probe (auto) ...................................................................................................... 220
A.4 Entering/modifying work offsets ................................................................................................................ 222