1-78 Engine Mechanical Industrial 1.6L
Installation Procedure
1. Attach oil pump with new seal (1) to cylinder block.
Tighten
Tightening torque 10 Nm / 7 lb. ft.
2. Slide Protective Sleeve KM–417 onto crankshaft journal.
3. Lightly coat sealing lip of the new seal ring with silicon
grease (white) and slide over the protective sleeve onto
crankshaft journal.
Removal Procedure
1. Remove protective sleeve from crankshaft journal.
Installation Procedure
1. Press seal ring with KM–417 (3) in oil pump – use bolt (2)
and washer (4) of toothed belt drive gear.
2. Connect wiring harness plug to oil pressure switch.
3. Attach oil intake manifold to oil pump with new seal ring
Tighten
Tightening torque 8 Nm / 6 lb. ft.1).
4. Attach oil intake manifold to cylinder block.
Tighten
Tightening torque 8 Nm / 6 lb. ft.
5. Install rear toothed belt cover – see operation Toothed
Belt Cover – Rear, Remove and Install.
6. Install toothed belt tension roller – see operation Toothed
Belt Tension Roller, Remove and Install.
7. Install toothed belt – see operation Toothed Belt, Re-
move and Install.
8. Install lower part of toothed belt cover – see operation
Toothed Belt Cover – Lower Part, Remove and Install.
9. Install ribbed V–belt – see operation Ribbed V–belt,
Remove and Install.
10. Install upper part of toothed belt cover – see operation
Toothed Belt Cover – Upper Part, Remove and Install.
11. Install oil pan – see operation Oil Pan, Remove and
Install.
1) Recut thread before reuse and insert bolts with screw
locking compound (red). The installation time including the
torque check is max. 10 min.
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