Industrial 1.6L Engine Electrical 3-35
Starter Motor Replacement
Removal Procedure
Notice: Never operate the starter motor more than 15
seconds at a time without pausing to allow it to cool for
at least 2 minutes. Overheating, caused by excessive
cranking, will damage the starter motor.
Starter motors do not require lubrication except during
overhaul.
Caution: Refer to Battery Cautions on page 3-8.
1. Disconnect the negative (
-) battery cable.
2. Disconnect the wires and the positive (+) battery
cable from the starter solenoid.
3. Remove the mounting bolt, stud and the washers
that hold the starter to the engine.
4. Remove the starter and shims (if present) from the
engine.
5. Remove the starter shield, if equipped.
Installation Procedure
1. Install the shield to the starter motor, if equipped.
2. Position the starter motor and shims (if used) on
the engine.
Notice: Refer to Fastener Notice on page 3-2.
3. Install the mounting bolt, stud, and washers.
Tighten
Tighten the starter bolt and stud to 25 N•m
(18 lb ft).
3. Install the positive (+) battery cable and wires to
the starter solenoid with the nut.
Tighten
• Tighten the battery positive (+) cable starter
solenoid nut to 15 N•m (11 lb ft).
• Tighten the S terminal nut to 6.5 N•m
(55 lb in).
5. Install the negative (-) battery cable to the battery.
Tighten
• Tighten the battery side terminal bolts
(if applicable) to 12 N•m (106 lb in).
• Tighten the top terminal nuts (if applicable)
to 18 N•m (13 lb ft).
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