Industrial 1.6L Engine Mechanical 1-35
Exhaust Manifold, Remove and Install
Removal Procedure
1. Disconnect spark plug connectors (2) from 1st, 2nd and
3rd cylinder.
2. Remove heat shields (3) of 2nd and 3rd cylinders with
KM–834–A from cylinder head.
3. Remove heat shield (4) from exhaust manifold.
4. Remove exhaust manifold (5) from cylinder head.
Clean
1. Clean sealing surfaces and remove gasket remnants.
Installation Procedure
1. Attach exhaust manifold with new gasket and new nuts
to cylinder head.
Tighten
Tightening torque 22 Nm / 16 lb. ft.
2. Attach heat shield to exhaust manifold.
Tighten
Tightening torque 8 Nm / 6 lb. ft.
3. Coat heat shields with assembly paste (white) and in-
stall in cylinder head with KM–834–A.
Tighten
Tightening torque 25 Nm / 18 lb. ft.
4. Connect spark plug connectors.
For version with hex bolts: Attach front exhaust pipe with
new gasket and bolts coated with assembly paste (white)
to exhaust manifold.
Tighten
Tightening torque 35 Nm / 26 lb. ft.
For version with hex nuts: Attach front exhaust pipe with
new gasket and new nuts to exhaust manifold.
Tighten
Tightening torque 45 Nm / 33 lb. ft.
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