Industrial 1.6L General Information 0-19
MAINTENANCE SCHEDULE - 1.6L ENGINE
Approximate Fluid Capacities
Initial
Start-Up
Sequence
Checks
Operation Daily Weekly Every
50
hrs
Every
100
hrs
Every
200
hrs
Every
400
hrs
Every
800
hrs
As
Req.
1
Check Engine Oil Level x
2
Check Coolant Level x
3
Check for Fluid Leaks x
4
Governor, Mechanical (Check oil
level)(2)
x
Change Engine Oil & Filter (1) x
5
Battery, Check Charge & Fluid Level x
Inspect & Clean Radiator Exterior x
Clean Battery Cables x
6
Check Belts and Belt Tension x
Lubricate Throttle, Governor & Choke
Linkage (Carbureted Engines Only)
x
Check & Adjust Idle Speed (Carbureted
Engines Only)
x
Inspect and Clean Air Cleaner Element x
Replace Primary Air Cleaner Element
(1)
x
Replace Safety Air Cleaner Element x
Check Coolant Protection & Tighten
Hose Clamps
x
Replace Engine Coolant (3) x
Replace Gasoline Fuel Filter (4) x
Replace LPG Filter – Zenith EFI (4) x
Replace PCV Valve (If Equipped) x
Check PCV Hoses, Tubes, and Fittings x
Replace Spark Plugs (3) x
Distributor Cap & Rotor (5) x
Secondary Ignition Wires x
Adjust Throttle & Governor (3) x
7
Check All Engine Bolts & Nuts for
Tightness
x
Application Specification
Metric English
Engine Cooling System
1.6L Without Radiator 3.3 L 3.5 qts.
1.6L With Radiator 9.5 L 10.0 qts.
Engine Crankcase
1.6L With Filter 3.5 L 3.7 qts.
1.6L Without Filter 3.2 L 3.4 qts.
(1) More frequent intervals may be required in dusty or dirty operating conditions.
(2) Mechanical governor (belt driven).
(3) To be performed at specified interval or annually, whichever occurs first.
(4) More frequent intervals may be required with dirt in the fuel system.
(5) Does not apply to engines with DIS ignition.
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