Industrial 1.6L Engine Electrical 3-37
DIS Ignition Module Replacement
Removal Procedure
1. Noting their positions, remove the spark plug wires
from the module.
2. Disconnect the engine wiring harness connector from
the module.
3. Remove the three module mounting bolts.
4. Remove the module from the camshaft housing.
Installation Procedure
1. Position the module on the camshaft housing.
2. Install the three module mounting bolts.
Tighten
Tighten the mounting bolts to 8 N•m (71 lb in).
3. Connect the engine wiring harness connector to
the module.
4. Install the spark plug wires to the module in the same
positions noted during removal.
Setting Ignition Timing
The PSI 1.6L engine has a distributorless ignition
system (DIS). The ignition timing adjustments are
controlled by the Electronic Control Unit, or ECU.
A timing indicator and timing marks are still visible at
the crankshaft pulley, but are not used to set or adjust
ignition timing.
Crankshaft Position (CKP) Sensor
Replacement
Removal Procedure
1. Disconnect the engine wiring harness connector from
the crankshaft position sensor pigtail.
2. Remove the crankshaft position sensor pigtail from
the camshaft housing cover bracket.
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