Vortec 1600 - Schematic and Routing Diagrams; Specifications; Fastener Tightening Specifications; Battery Usage

Industrial 1.6L Engine Electrical 3-3
Engine Electrical - 1.6L
Specifications
Fastener Tightening Specifications
Battery Usage
Starter Motor Usage
Generator Usage
Cold Cranking Amperes Rating Reserve Capacity Load Test Amperes
600 100 340
Engine
Application
Part Number Series
1.6L 93427646 Bosch
Spark Plug Usage
Spark Plug GapEngine Application Spark Plug Type
Metric English
1.6L AC Delco 93206675 0.8 - 0.9 mm 0.031 - 0.035 in
Engine
Application
Generator Series Rated Output
(Amperes)
Rotor Field
Resistance
(Ohms at 80
°
F)
Rotation Viewing
Drive End
Load Test (Amps)
1.6L 7SI 70 2.1-2.4 CW 91
Specification
Application
Metric
English
Battery Case Retainer Nut or Bolt 18 N•m 13 lb ft
Battery Case Top Bar Nut 10 N•m 89 lb in
Battery Side Terminal Bolts 12 N•m 106 lb in
Battery Top Terminal Nuts 18 N•m 13 lb ft
DIS Ignition Module Mounting Bolts 8 N•m 71 lb in
Generator Output (Battery) Terminal Nut 8 N•m 71 lb in
Bottom Generator to Mounting Bracket Bolt 35 N•m 26 lb ft
Top Generator to Bracket Mounting Bolt 20 N•m 15 lb ft
Spark Plugs 25 N•m 18 lb ft
Solenoid (Starter Motor) Positive (+) Battery Cable Terminal Nut 15 N•m 11 lb ft
Starter Motor Mounting Bolt/Stud 25 N•m 18 lb ft
Starter Motor S terminal Nut 6.5 N•m 55 lb in
93288991
SCHEMATIC AND ROUTING DIAGRAMS
Note: The schematic and wiring diagrams shown on the next few pages are only current up to the
printing date of this book. Please contact Power Solutions, Inc. for additional schematics at 800-
551-2938.