1-18 Engine Mechanical Industrial 1.6L
Installation Procedure
1. Insert fuel pump relay in base and close relay holder
cover.
2. Connect wiring harness plug to DIS ignition module.
3. Install spark plugs with KM–194–E into cylinder head –
Tighten
Tightening torque 25 Nm / 18 lb. ft.
4. Connect spark plug connectors.
Engine Loss of Compression Test
Engine at operating temperature (oil temperature 80 °C).
Removal Procedure
1. Detach spark plug connectors, remove spark plugs with
KM–194–E.
2. Remove fluid filler opening sealing cap, coolant com-
pensation tank sealing cap and oil dipstick.
3. Remove upper part of toothed belt cover – see operation
Toothed Belt Cover – Upper Part, Remove and Install.
Adjust
1. Set piston of 1st cylinder to TDC position. To determine
TDC position – see operation Timing Check.
Installation Procedure
1. Connect pressure loss tester to compressed air system
and calibrate.
2. Screw connector into spark plug bore of 1st cylinder and
connect pressure loss tester with connector (observe
manufacturer’s instructions).
Important: The crankshaft is not permitted to rotate
during the test procedure.