Industrial 1.6L Engine Electrical 3-29
REPAIR INSTRUCTIONS
Battery Cable Replacement
Notice: Always turn the ignition switch OFF when connecting or disconnecting batteries, battery chargers, or
jumper cables. Failure to do so may damage the electronic control unit or other electrical components.
Removal Procedure
Important: Whenever battery cables are replaced, always use a replacement cable that is the same type, diameter,
and length. Always route the replacement cable in the same manner as the original cable. Always disconnect the
negative (
-) cable from the battery first.
Caution: Refer to Battery Cautions on page 3-9.
1. Remove the negative (-) battery cable from the battery.
2. Remove the positive (+) battery cable from the battery.
3. Remove the battery cable routing ties, if applicable.
4. Remove the starter solenoid nut and the positive (+) battery cable.
5. Remove the bolt and the negative (
-) battery cable from the engine block.
Installation Procedure
Caution: Refer to Battery Cautions on page 3-9.
Notice: When installing the positive battery cable to the starter solenoid, the inner nut on the solenoid battery terminal
must be tightened before the battery cable and the other leads are installed in the equipment. Failure to do so will
result in damage to the solenoid terminal and/or the solenoid.
Notice: Refer to Fastener Notice on page 3-2.
1. Install the positive (+) battery cable to the starter solenoid with the nut.
Tighten
Tighten the battery positive (+) cable starter solenoid nut to 16 N•m (12 lb ft).
2. Install the negative (-) battery cable to the engine block or cylinder head with the bolt.
Tighten
Tighten the battery negative cable bolt to 40 N•m (30 lb ft).
3. Install the positive (+) battery cable to the battery.
Tighten
Tighten the battery side terminal bolts (if applicable) to 12 N•m (106 lb in).
Tighten the top terminal nuts (if applicable) to 18 N•m (13 lb ft).
4. Install the negative (-) battery cable to the battery.
Tighten
Tighten the battery side terminal bolts (if applicable) to 12 N•m (106 lb in).
Tighten the top terminal nuts (if applicable) to 18 N•m (13 lb ft).
5. Install the battery cable routing ties, if applicable.
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