3-36 Engine Electrical Industrial 1.6L
Generator Replacement
Removal Procedure
The removal and installation instructions serve only as
a guide. Additional operations may be required on
some equipment to remove other equipment in order to
gain access to the generator, the drive belt, and the
brackets.
Caution: Failure to observe Step 1 in this proce-
dure may result in an injury from the live battery
lead at the generator.
Caution: Refer to Battery Cautions on page 3-8.
1. Disconnect the negative (
-) battery cable.
2. Disconnect the electrical connectors from the
generator.
3. Disconnect the battery lead from the back of the
generator.
4. Disconnect the generator ground wire.
5. Remove the drive belt. Refer to Drive Belt Re-
placement in Engine Cooling.
6. Remove the upper generator mounting bolt.
7. Remove the lower generator mounting bolt and
nut.
8. Remove the generator from the generator
mounting bracket.
Installation Procedure
1. Install the generator into the generator mounting
bracket.
Notice: Refer to Fastener Notice on page 3-2.
2. Install the generator mounting bolts.
Tighten
• Tighten the top mounting bolt to
20 N•m (15 lb ft).
• Tighten the bottom mounting bolt and nut to
35 N•m (26 lb ft).
3. Install the drive belt. Refer to Drive Belt Replace-
ment in Engine Cooling.
4. Install the generator ground wire.
5. Connect the electrical connectors to the generator.
6. Connect the battery lead to the back of the
generator.
Tighten
Tighten to battery terminal nut to 8 N•m (71 lb in).
7. Connect the negative (-) battery cable to the
battery.
Tighten
Tighten the battery side terminal bolts (if appli-
cable) to 12 N•m (106 lb in).
Tighten the top terminal nuts (if applicable) to 18
N•m (13 lb ft).
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