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Vortec 1600 - Camshaft, Remove and Install (Cylinder Head Removed)

Vortec 1600
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1-44 Engine Mechanical Industrial 1.6L
Installation Procedure
1. Insert hydraulic valve lifter (1) in camshaft housing.
2. Coat sliding surfaces of the rocker arm with MoS2 lubri-
cating paste (grey) and insert in camshaft housing – note
thrust piece.
Adjust
1. Adjustment of the hydraulic valve lifter is no longer re-
quired, as pre–tensioning has been taken into account
in design.
Installation Procedure
1. Release valve spring and remove KM–565–A.
2. Install camshaft housing cover at camshaft housing.
Tighten
Tightening torque 8 Nm / 6 lb. ft.
3. Attach wiring trough to camshaft housing cover.
Tighten
Tightening torque 8 Nm / 6 lb. ft.
4. Attach engine bleeding hose to camshaft housing cover.
Camshaft, Remove and Install (Cylinder
Head Removed)
Removal Procedure
1. Remove DIS ignition module – see operation DIS Igni-
tion Module, Remove and Install.
2. Remove carrier plate from camshaft housing – see op-
eration Seal Ring in Rear Camshaft Housing, Replace.
3. Remove pressure plate (1) from camshaft housing.
4. Remove camshaft from camshaft housing.
5. Edge front seal ring out of camshaft housing.
Clean
1. Clean sealing surfaces and remove gasket remnants.
Inspect
1. Check camshaft housing for damage and wear – see
operation Camshaft Housing for Plane Surface, Check.
When replacing camshaft, always replace all cam follow-
ers.

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