Industrial 1.6L General Information 0-1
Fastener Notice ........................................................ 0-2
General Information - 1.6L ..................................... 0-3
Conversion - English/Metric ...................................... 0-3
Equivalents - Decimal and Metric ............................ 0-3
Arrows and Symbols................................................. 0-4
Engine ID Location ................................................... 0-5
Fasteners ................................................................. 0-5
Metric Fasteners ....................................................... 0-5
Fastener Strength Identification ................................ 0-6
Prevailing Torque Fasteners...................................... 0-7
Prevailing Torque Specifications (Metric) .................. 0-8
Prevailing Torque Specifications (English) ................ 0-8
Thread Inserts .......................................................... 0-9
Abbreviations and Their Meanings............................ 0-9
Maintenance and Lubrication .............................. 0-15
Initial Start Up Maintenance.................................... 0-15
Routine Maintenance.............................................. 0-15
Scheduled Preventive Maintenance ........................ 0-15
Engine Oil Level Check........................................... 0-15
Adding Engine Oil ................................................... 0-15
Engine Oil and Filter ............................................... 0-15
Engine Oil Quality ................................................... 0-15
Engine Oil Recommendation .................................. 0-16
Section 0
General Information
Oil Filter .................................................................. 0-16
Engine Air Cleaner ................................................. 0-16
Safety Element ....................................................... 0-16
Cooling System Maintenance .............................. 0-16
Coolant Level .......................................................... 0-16
Radiator .................................................................. 0-17
Radiator Hoses....................................................... 0-17
Fan Belts ................................................................ 0-17
Serpentine Belt ....................................................... 0-17
V-Type Belt ............................................................. 0-17
Fuel Delivery System Maintenance ..................... 0-17
Fuel Filter Replacement.......................................... 0-17
Carbureted Engines ............................................. 0-17
TBI Engines .......................................................... 0-17
Zenith Z.E.E.M.S TBI Fuel Injection ...................... 0-17
Ignition Systems ..................................................... 0-18
Types of Ignition Systems ....................................... 0-18
Ignition Timing ........................................................ 0-18
Spark Plugs ............................................................ 0-18
Maintenance Schedule - 1.6L Engine .................. 0-19
Approximate Fluid Capacities ................................. 0-19
Filter Chart - 1.6L Engine ....................................... 0-20