Industrial 1.6L Engine Mechanical 1-57
Piston with Con–rod, Remove and Install
Removal Procedure
1. Remove oil pan – see operation Oil pan, Remove and
Install.
2. Remove cylinder head – see operation Cylinder Head,
Remove and Install.
3. Remove oil intake tube (1) from oil pump and cylinder
block.
Important: Mark order of con–rod bearing caps.
4. Remove con–rod bearing cap from con–rod.
Important: The mating surfaces of the cod–rods and the
con–rod bearing caps form an individual fit and as a result
must not be damaged or replaced under any
circumstances. Do not lay con–rods and con–rod bearing
caps on mating surfaces in order to avoid damage.
5. Remove combustion residue from upper part of cylinder
bore.
6. Push piston with con–rod upwards from cylinder bore
using a block of wood or using a soft material to drive
each piston out of the block.