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Vortec 1600 - Page 68

Vortec 1600
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1-46 Engine Mechanical Industrial 1.6L
Removal Procedure
1. Remove cylinder head – see operation Cylinder Head,
Remove and Install.
2. Remove DIS ignition module – see operation DIS Igni-
tion Module, Remove and Install.
3. Remove carrier plate – see operation Seal Ring in Rear
Camshaft Housing, Replace.
4. Remove camshaft (1) – see operation Camshaft, Re-
move and Install (Cylinder Head Removed).
Clean
1. Clean sealing surfaces and bore holes and remove seal-
ant residues.
Inspect
1. Check camshaft housing (2) for plane surface – see
operation Camshaft Housing for Plane Surface, Check.
Installation Procedure
1. Install camshaft – see operation Camshaft, Remove and
Install (Cylinder Head Removed).
2. Install carrier plate – see operation Seal Ring in Rear
Camshaft Housing, Replace.
3. Install DIS ignition module – see operation DIS Ignition
Module, Remove and Install.
4. Install cylinder head – see operation Cylinder Head,
Remove and Install.
5. Attach or connect all wiring harness plugs, ground con
nections and hose connections to intake manifold – see
operation Intake Manifold, Remove and Install.
6. Install rear toothed belt cover – see operation Toothed
Belt Cover – Rear, Remove and Install.
7. Install toothed belt tension roller – see operation Toothed
Belt Tension Roller, Remove and Install.
8. Install toothed belt – see operation Toothed Belt, Remove
and Install.
9. Install lower part of toothed belt cover – see operation
Toothed Belt Cover – Lower Part, Remove and Install.
10. Install ribbed V–belt – see operation Ribbed V–belt,
Remove and Install.
11. Install upper part of toothed belt cover – see operation
Toothed Belt Cover – Upper Part, Remove and Install.

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