1-52 Engine Mechanical Industrial 1.6L
Installation Procedure
1. Install lower part of toothed belt cover – see operation
Toothed Belt Cover – Lower Part, Remove and Install.
2. Attach ignition cable wiring trough to camshaft housing
Tighten
Tightening torque 8 Nm / 6 lb. ft.
3. Connect spark plug connectors to spark plugs.
4. Attach coolant hose to thermostat housing.
5. Attach engine vent hose to camshaft housing and
engine vent flange.
6. Connect wiring harness plug to DIS ignition module –
note cable routing.
7. Attach engine bleeding hose to camshaft housing cover.
8. Attach or connect all wiring harness plugs, ground con-
nections and hose connections to intake manifold – see
operation Intake Manifold, Remove and Install.
9. For version with hex bolts: Attach front exhaust pipe with
new gasket and bolts coated with assembly paste (white)
to exhaust manifold.
Tighten
Tightening torque 35 Nm / 26 lb. ft.
10. For version with hex nuts: Attach front exhaust pipe
with new gasket and new nuts to exhaust manifold.
Tighten
Tightening torque 45 Nm / 33 lb. ft.
11. Close coolant drain bolt.
12. Attach alternator to alternator shackle.
Tighten
Tightening torque 20 Nm / 15 lb. ft.
13. Attach alternator support to alternator and intake mani-
fold.
Tighten
Tightening torque 20 Nm / 15 lb. ft.
14. Install ribbed V–belt – see operation Ribbed V–belt,
Remove and Install.
15. Install upper part of toothed belt cover – see operation
Toothed Belt Cover – Upper Part, Remove and Install.
16. Connect ground cable to battery.
Inspect
1. Top up cooling system – see operations Cooling Sys-
tem, Top Up and Bleed and Cooling System, Check for
Leaks.
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