Atlas Copco STwrench

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Offline Programming STwrench User Guide

192 (326) 9836 4134 01 Edition 2.9

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Table of Contents6
BATTERY INFORMATION According to European Regulation 2006/66/CE12
Introduction13
About this Document13
Reference Documents15
Specifications16
Standard Conformity21
System Overview23
Stwrench Concept23
Stwrench Versions24
Stwrench Typical Applications Scenario25
Stand-Alone Wrench Printing the Results25
Stand-Alone Wrench Driven by Remote Device, with the Option of Printing the Results26
Wrench Connected to Power Focus27
Wrench Connected to Toolsnet29
Wrench Connected to Torque Supervisor31
Custom Application with API32
Presentation33
Stwrench Assembly37
Stwrench Controller40
Smarthead40
Rbu43
QAT Barcode Reader44
Irc45
QAT IRC-W Radio Module47
QAT IRC-B / IRC-Z Radio Modules49
Battery50
Battery Charger51
Stwrench Cable Box52
Qatnode54
End-Fitting Tools55
Stwrench Holder57
Rubber Protections58
User Interfaces59
Leds59
Display60
Keyboard61
Buzzer and Vibration Devices61
Smarthead Illuminating Light62
IRDA Port62
Mini USB Port62
Getting Started with the Stwrench63
Executing a Free Test64
Track65
Peak66
Residual Torque / Time67
Residual Torque / Angle68
Tight Torque / Angle69
Track Angle70
Working with Toolstalk BLM71
Software Installation and Registration72
Software Registration75
Software Upgrade75
Toolstalk BLM Overview76
Menu List77
Toolbar78
Status Bar79
Wrench Map80
Settings in Toolstalk BLM82
Connecting to the Stwrench83
Wrench LOG Viewer85
Enabling LOG File86
Pset87
Torque Parameters88
Angle Parameters91
Timeout92
Batch Parameters93
Options94
Running a Pset97
Tightening Strategies99
Production Strategies99
Torque103
Torque (Control) / Angle (Monitor)105
Torque (Monitor) / Angle (Control)107
Torque + Angle Strategy110
Torque (Control) / Angle (Control) or111
Torque (Control) / Angle (Control) and114
Yield Point116
Yield Point Detection Algorithm117
Loose120
PVT Compensate with Snug121
Quality Control Strategies123
Yield Point (JOINT ANALYSIS)124
Residual Torque/Time125
Residual Point Detection Algorithm126
Residual Torque/Angle129
Residual Point Detection Algorithm132
Residual Torque/Peak135
Loose and Retight137
Multistage138
Batch Parameters139
Options139
Running a Multistage140
Job143
Control144
Options144
Running a Job145
Identifier148
Identifier Concepts149
Identifier Prerequisites and Details150
Configuration of Identifier Functions151
Configuring Identifiers151
Configuring a Work Order153
Configuring Result Parts154
Printing Identifier Strings155
Scanning Identifiers with Stwrench157
Stwrench Settings160
Settings Menu on the Stwrench160
Wrench Display Language160
CCA Procedure160
Stwrench Controller Setup161
Configuration161
Settings Stwrench Name162
Settings Stwrench Date and Time163
Enabling Stwrench Tool Recognition163
Enabling Stwrench Vibration Device163
Enabling Stwrench Free Mode164
Enabling Stwrench Settings Menu164
Enabling Stwrench Illuminating Light164
Enabling Stwrench Buzzer164
Enabling Warning Message for Job Skip164
10.2.1.10 Enabling Pset/Multistage/Job Grouping in Prog. Mode164
10.2.1.11 Enabling the Result Confirmation165
10.2.1.12 Set Batch Increment Options165
10.2.1.13 Set the Batch Mode165
10.2.1.14 Enabling Stwrench Automatic Shutdown166
10.2.1.15 Enabling Stwrench General Display Timeout166
10.2.1.16 Setting the Source for Pset/Multistage/Job Selection166
10.2.1.17 Setting the Stwrench Display Language167
10.2.1.18 Setting the Stwrench Date Format167
10.2.1.19 Configuring the "Results" Menu on the Stwrench168
Information169
Toolsnet Settings169
Power Focus Settings170
Irc-B170
Irc-Z172
Irc-W173
Cable Box173
Trace Resolution174
IRC-W API Settings174
LED Settings175
Memory176
Traces Settings177
Minimum Load Settings178
Deleting RBU Objects179
Tool Setup180
Information181
TAG Writer183
Reading the TAG Number183
Writing the TAG Number183
Torque and Angle Correction Coefficients184
Compatibility between Different End-Fitting Tools185
Offline Programming186
Creating the Offline File187
Uploading the Offline File to the Stwrench191
Results Viewer193
Traces Viewer198
View One Trace199
Traces Comparison203
Copy, Print and Export a Trace206
Real Time Traces210
Enabling and Settings the Real Time Traces Function214
Working with Power Focus216
Interface with IRC-B Radio Module217
Interface with IRC-Z Radio Module219
Interface with IRC-W Radio Module220
Peer-To-Peer (Ad Hoc) Connection224
Interface with Stwrench Cable Box226
Settings on Power Focus228
Working with Toolsnet231
Establishing Communication between Stwrench and Toolsnet233
Tightening Data Transferred to Toolsnet240
Sending Traces to Toolsnet 4000241
Working with Torque Supervisor242
Connecting the Stwrench to Torque Supervisor245
Test Execution249
Tightening Strategies and Parameters249
Working with the Qatnode251
Associating the Stwrench with the Qatnode252
IRDA Connection252
IRC-W Connection253
Errors253
Qatnode and Stwrench Settings254
Stwrench Settings254
Qatnode Settings259
Web Interface261
Removing the Stwrench - Qatnode Association263
Printing the Tightening Results on a STAR Printer265
Configuring the Report267
Configuring the Report Header269
Configuring the Results Area270
Configuring the Report Footer271
Objects Available in the Report272
Completing the Report and Saving to the Stwrench275
Input/Output Operations276
Configuring the Inputs281
Configuring the Outputs284
Toolsnet Connection Via Qatnode286
Working with the API290
API Connection with IRC-W292
Using the Real Time Traces with IRC-W296
Scheduled Maintenance303
Yearly Calibration303
Wrench Cleaning303
Shock Indicator303
Battery Pack Maintenance304
Troubleshooting Guide305
Stwrench Diagnostics308
Appendix A - Calculating Torque and Angle Correction Coefficients310
Torque Correction Coefficient310
Angle Correction Coefficient312
Correction Formulas314
Appendix B - EAP-TLS Security Type315
Appendix C - Stwrench Factory Settings317
Abbreviations320
Index321

Atlas Copco STwrench - Page 192

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