Fuel System
Fuel Component Servicing
154
Turn the puller nut until the fuel injector is
removed from the fuel injector housing.
Remove fuel injector puller from injector. Remove
crush ring and O-rings from injector. Inspect and
clean injector filter. Install new crush ring and O-
rings. Lubricate O-rings with STP
†
Oil Treatment.
Install injector into mount housing. Press on injec-
tor face until injector seats in mount housing.
Installation
Installation of a replacement injector requires that
coefficient data for the new injector is uploaded to
the EMM.
Coefficient data for some replacement injectors is
supplied on a computer disk shipped with the
injector. If a disk is not included with the injector,
coefficient data can be downloaded from the Evin-
rude/Johnson dealer website. Refer to the instruc-
tions provided with the injector kit.
Upload Coefficient Files to EMM
IMPORTANT: If using Diagnostic Power Supply
Tool, P/N 587005, to supply power to the EMM,
use Accessory Power Cable Kit, P/N 5008092, to
connect an external 12 volt battery to the Power
Supply Tool.
If the internal batteries of the Power Supply Tool
have a low voltage condition the EMM could turn
OFF during the coefficient upload, resulting in a
failed update.
Use the Evinrude Diagnostics software Settings
screen to upload the coefficient file to the EMM.
Select the Injectors tab.
Select the cylinder tab for injector being replaced.
1. Fuel injector removed from fuel injector housing
008799
1. Crush ring
2. O-rings
002317
002318
NOTICE
All injectors must be installed in the correct
cylinder by serial number. Improper injector
installation can result in powerhead failure.