BRP E-TEC EVINRUDE - Cylinder Block; Cylinder Head Cooling 1; Ignition Output Tests; Required Ignition Systems

85
System Analysis
Ignition Output Tests
5
• Code 82 – no. 2 ignition coil circuit open
• Code 83 – no. 3 ignition coil circuit open
• Code 90 – Water injection solenoid short
• Code 91 – fuel pump circuit open
• Code 93 – Water injection solenoid open
• Code 94 – fuel pump circuit short
• Code 101 – No. 1 ignition timing circuit shorted
• Code 102 – No. 2 ignition timing circuit shorted
• Code 103 – No. 3 ignition timing circuit shorted
LED 3 – Sensor circuits (5 V), SENSOR FAULT.
For LIGHT ON, check for possible fault codes:
• Code 12 – TPS circuit fault
• Code 13 – TPS below expected range
• Code 14 – TPS above expected range
• Code 16 – CPS, intermittent loss of sync
• Code 23 – EMM temp. sensor circuit fault
• Code 24 – EMM temp. below expected range
• Code 41 – temp. sensor circuit fault
• Code 42 – temp. below expected range
• Code 47 – AT sensor circuit fault
• Code 48 – AT sensor below expected range
• Code 49 – AT sensor above expected range
• Code 57 – high RPM with low TPS setting
• Code 58 – operating temp. not reached
• Code 78 – Sensor supply voltage fault
LED 4 – Engine overheat, EMM temperature or
sensor, oil injection pump or sensor, NO OIL /
OVERHEAT. For LIGHT ON, check for possible
fault codes:
• Code 25 – EMM overheat
• Code 29 – EMM overheat, critical (flashing)
• Code 31 – engine overheat, critical (flashing)
• Code 33 – excessive NO OIL faults
• Code 34 – oil injection pump circuit open
• Code 40 – engine overheat, low rpm
• Code 43 – engine overheat
• Code 117 – Critical NO OIL detected
Ignition Output Tests
Use the Evinrude Diagnostics software Occurred
Faults screen to check for current service codes
before troubleshooting. Correct any problems and
clear the codes FIRST.
Required Ignition Systems
Following is a complete list of circuits required for
ignition output:
Stop Circuit
• Black/yellow wire NOT grounded (emergency
stop switch lanyard in place).
Neutral Switch
• Powerhead mounted neutral switch provides a
switched ground circuit to EMM. The circuit
enables specialized control functions such as
neutral start protection and RPM limiting in
NEUTRAL.
Stator Output Voltage
• Provides A/C voltage to EMM J2 connector:
Outboard cranking, typical range is 20-40 VAC
(AC output voltage is related to cranking RPM
);
Outboard running, approximately 55 VAC.
EMM
• Controls ignition grounds, injector grounds, and
engine timing.
Crankshaft Position Sensor
•
Provides EMM with input.
 DANGER
The electrical system presents a serious
shock hazard. Allow outboard to sit for two
minutes after running before handling capaci-
tor or 55 V electrical components. Failure to
handle capacitor properly can result in
uncontrolled electrical discharge and possi-
ble electrical shock to humans.
DO NOT handle primary or secondary igni-
tion components while outboard is running
or flywheel is turning.