2002 Buell P3: Drive/Transmission 6-31
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SHIFTER FORKS AND DRUM
ASSEMBLY
1. See Figure 6-38. for shifter fork identification. See Figure
6-43. Lubricate the shaft bore in fork with Sport Trans-
mission Lube. Place 3rd and 5th gear shifter fork on
shifter fork drum.
2. Lubricate the shaft bore in fork with Sport Transmission
Lube. Place 1st and 2nd gear shifter fork on shifter fork
drum.
3. Lubricate the shaft bore in fork with Sport Transmission
Lube. Place 4th gear shifter fork on shifter fork drum.
4. See Figure 6-38. Position the shifter drum shaft so that
the neutral indicator switch activator pin is upward. The
shaft is then in the neutral position.
CAUTION
To prevent possible cotter pin damage, the pins must be
inserted through the shifter forks as shown in the inset
of Figure 6-44.
5. Align the hole through the top of each shifter fork with the
appropriate cam groove in the shifter drum. Lubricate
pins with Sport Transmission Lube. Drop pins through
the holes in shifter forks. With a small screwdriver press
on the pins while manipulating the forks back and forth
until the pin seats in the drum groove. Secure pins in
place with
new
cotter pins.
6. Align shifter fork assembly with transmission gear fork
grooves.
This completes transmission assembly. Transmission compo-
nents are now prepared for installation into the left crankcase
half.
Figure 6-43. Shifter Fork Identification
a0156x6x
4th Gear 1st and
2nd Gear
3rd and
5th Gear
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