2002 Buell P3: Electrical 7-47
HOME
HEADLAMP 7.17
REMOVAL/DISASSEMBLY
Headlamp
NOTE
The headlamp is a sealed assembly and not repairable. If
bulb fails, replace headlamp assembly.
1. Remove four screws, washers and windscreen. See 2.26
WINDSCREEN.
2. See Figure 7-64. Remove three phillips head screws and
bezel from nest.
3. Remove three screws and retaining ring.
4. Slide headlamp from headlamp housing and detach
headlamp connector from rear of headlamp.
1CAUTION
The headlamp contains Halogen gas under pressure.
Handle headlamp carefully and wear eye protection. If
the headlamp is mishandled or dropped, it could explode
which could result in mild or moderate injury.
Headlamp Housing and Brackets
1. See Figure 7-64. Using 3/16 allen bit, remove two
screws and washers and partially remove headlamp
housing from vehicle.
2. Detach connector [38] from wiring harness. Remove
headlamp housing from vehicle.
3. To remove nest, remove two adjusting screws and
detach spring from nest.
4. Remove headlamp brackets.
a. Remove front turn signals. See 7.19 TURN SIG-
NALS.
b. Remove two screws from bracket.
c. Repeat for other bracket.
d. Remove front forks and headlamp brackets. See
2.17 FRONT FORK.
e. Remove windscreen from brackets. See 2.26 WIND-
SCREEN.
ASSEMBLY/INSTALLATION
Headlamp Housing and Brackets
1. Install headlamp brackets.
a. Install front forks through triple clamps and brackets.
See 2.17 FRONT FORK.
b. See Figure 7-64. Install bracket with two allen
screws.
c. Repeat for other bracket
d. Attach both front turn signals. See 7.19 TURN SIG-
NALS.
e. Install windscreen if removed with four screws and
washers. See 2.26 WINDSCREEN.
2. See Figure 7-64. Attach connector [38] to wiring har-
ness.
3. See Figure 7-64. Install headlamp housing using two
screws and washers. Tighten to 12-14 ft-lbs (16-19 Nm).
Headlamp
The headlamp contains Halogen gas under pressure.
Handle headlamp careful and wear eye protection. If the
headlamp is mishandled or dropped, it could explode
which could result in mild or moderate injury.
1. See Figure 7-64. Connect headlamp connector to rear of
headlamp.
NOTE
Align protrusion “A” on headlamp with slot in upper portion of
nest for proper fit. Retaining ring only fits one way. Rotate
retaining ring until all three holes align.
2. Install headlamp and retaining ring to nest with three phil-
lips screws. Tighten screws to 12-14 in-lbs (1-2 Nm).
NOTE
Make sure slots on bezel are positioned so they allow access
to adjusting screws.
3. Install bezel to retaining ring with three phillips screws.
Tighten screws to 12-14 in-lbs (1-2 Nm).
4. Install windscreen with four screws and washers. See
2.26 WINDSCREEN.
Figure 7-64. Headlamp Assembly
a0251x7x
Headlamp
Housing
Right Bracket
Screws (2)
Connector [38]
Nest
Headlamp
Retaining
Bezel
Ring
Spring
Headlamp
Connector
Adjusting
12-14 ft-lbs
(16-19 Nm)
Screws (2)
Phillips
Screws (3)
Phillips
Screws (3)
“A”
To Next Page
Loading...
