Danfoss VLT AQUA Drive FC 202

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e30bu133.10

Illustration 15: Connecting the Lifting Eyelet Between Cabinets

e30bu134.10

Illustration 16: Connecting the Grounding Bar Between Cabinets

Mechanical Installation

Operating Guide | VLT® AQUA Drive FC 202

AQ262141056213en-000101 / 130R0882

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Table of Contents3
Introduction8
Purpose of this Operating Guide8
Additional Resources8
Manual Version8
Approvals and Certifications8
Disposal9
Safety10
Safety Symbols10
Qualified Personnel10
Safety Precautions10
Product Overview13
Intended Use13
What Is an Enclosed Drive13
Location of Options Within an Enclosed Drive16
Drive Identification18
Identifying the Drive and Its Options18
Enclosure Size Identification20
Option Code Identification20
Power Ratings and Dimensions for D9H-D10H and E5H-E6H Enclosures24
Control Compartment and Local Control Panel25
Control Compartment Overview25
Control Compartment Door26
Local Control Panel (LCP)27
LCP Menu29
Mechanical Installation31
Items Supplied31
Split Shipment31
Tools Needed32
Storage32
Operating Environment32
Operating Environment Overview32
Gases Within the Operating Environment33
Dust Within the Operating Environment33
Potentially Explosive Atmospheres33
Installation Requirements34
Cooling Requirements34
Airflow Rates35
Lifting the Drive36
Combining Multiple Cabinets from a Split Shipment37
Installing the Enclosed Drive39
Creating an Entry for Cables39
Installing the Drive with Back-Channel Cooling Option40
Securing the Cabinet(S) to the Floor40
Electrical Installation42
Safety Instructions42
EMC-Compliant Installation42
Wiring Schematic for D9H and D10H Enclosed Drives46
Wiring Schematic for E5H and E6H Enclosed Drives47
Wiring Diagram Cross-Reference48
Split Shipment Wiring Harnesses49
Connecting Wiring Harnesses49
D10H Wiring Harness50
E5H Wiring Harness54
E6H Wiring Harness60
Control Compartment Wiring66
Safety Precautions66
Control Compartment Interior View67
Control Terminals68
Relay Terminals69
Option Card Terminals69
Overview of Options Wiring72
Connecting Motor, Mains, and Ground Cables79
Power Cabling and Grounding Considerations79
Connecting to the Mains81
Connecting the Drive Module to the Motor85
Connecting the Sine-Wave Filter to the Motor87
Connecting the Du/Dt Filter to the Motor89
Connecting to Ground91
Installing Upstream Fuses92
Upstream Fuse Considerations92
Recommended Fuse Ratings for IEC Installation92
Recommended Fuse Ratings for UL Installation93
Enabling Motor Operation94
Selecting the Voltage/Current Input Signal94
Setting up RS485 Serial Communication95
Configuring the Passive Harmonic Filter (PHF)96
Configuring the Du/Dt Filter96
Configuring the Sine-Wave Filter97
MCCB Configuration97
Safe Torque off (STO) Wiring98
Pre-Start Check List99
Commissioning101
Applying Power to the Drive101
Programming the Drive101
Parameter Overview101
Parameter Navigation102
Programming Example for an Open-Loop Application102
Entering System Information103
Configuring Automatic Energy Optimization104
Configuring Automatic Motor Adaptation105
Testing before System Start-Up105
Testing Motor Rotation105
Testing Encoder Rotation106
Starting up the Drive for the First Time106
Parameter Settings106
Parameter Setting Overview106
Uploading and Downloading Parameter Settings107
Restoring Factory Default Settings Using the Recommended Initialization107
Restoring Factory Default Settings Using Manual Initialization108
Wiring Configuration Examples109
Application Examples109
Wiring Configuration for Automatic Motor Adaptation (AMA)109
Wiring Configuration for Automatic Motor Adaptation (AMA) Without T27110
Wiring Configuration: Speed110
Wiring Configuration: Feedback113
Wiring Configuration: Run/Stop115
Wiring Configuration: Start/Stop117
Wiring Configuration: External Alarm Reset119
Wiring Configuration: RS485120
Wiring Configuration: Motor Thermistor120
Wiring for Regeneration121
Wiring Configuration for a Relay Set-Up with Smart Logic Control122
Wiring Configuration for a Submersible Pump122
Wiring Configuration for a Cascade Controller125
Wiring Configuration for a Fixed Variable Speed Pump127
Wiring Configuration for Lead Pump Alternation128
Maintenance, Diagnostics, and Troubleshooting129
Maintenance and Service129
Status Messages129
Status Message Overview129
Status Messages - Operating Mode130
Status Messages - Reference Site130
Status Messages - Operation Status130
Warnings and Alarms133
Troubleshooting157
Specifications160
Electrical Data160
Electrical Data, 380-480 V AC160
Electrical Data, 525-690 V AC165
Mains Supply170
Motor Output and Motor Data170
Motor Output (U, V, W)170
Torque Characteristics170
Ambient Conditions171
Control Cables171
Control Input/Output and Control Data171
Control Card, USB Serial Communication171
STO Terminal XD2.19 (Terminal XD2.19 Is Fixed PNP Logic)172
Control Card, 24 V DC Output172
Control Card, +10 V DC Output172
Digital Outputs172
Digital Inputs173
Pulse/Encoder Inputs173
Control Characteristics174
Relay Outputs174
Analog Output175
Control Card, RS485 Serial Communication175
Control Card Performance175
Analog Inputs175
Filter Specifications176
Passive Harmonic Filter Specifications176
Line Reactor Specifications176
Du/Dt Filter Specifications177
Sine-Wave Filter Specifications178
Fuses and Circuit Breakers179
Types of Fuses179
Panel Fuses180
Fusible Disconnect Switches181
Non-Fusible Disconnect Switches182
Contactor Fuses183
Molded-Case Circuit Breakers184
Enclosure Dimensions185
Pedestal Dimensions185
D9H Enclosed Drive Dimension186
D10H Enclosed Drive Dimensions187
E5H Enclosed Drive Dimensions188
E6H Enclosed Drive Dimensions189
Enclosure Airflow190
Fastener Torque Ratings190
Appendix191
Conventions191
Abbreviations191
International/North American Default Parameter Settings193
Required Parameter Settings for Drive Options194
Block Diagrams195
Input Power Option Losses198
Contactor Losses198
Fusible Disconnect Losses199
Non-Fusible Disconnect Losses200
MCCB Losses201
Passive Harmonic Filter Losses202
Du/Dt Filter Losses203
Sine-Wave Filter Losses204

Danfoss VLT AQUA Drive FC 202

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