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VLT AQUA Drive FC 202
Danfoss VLT AQUA Drive FC 202 User Manual
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1
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4
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3
1
Cabinet screen (upper)
3
Factory-installed power cables from the drive module
5
Motor terminals
2
Cabinet screen (lower)
4
Factory-installed cables
6
Grounding bar
Illustration
54:
Connection Points for the dU/dt Filter to Motor
Electrical Installation
Operating Guide
| VLT® AQUA Drive FC 202
AQ262141056213en-000101 / 130R0882
90 | Danfoss A/S © 2018.10
89
91
Table of Contents
Table of Contents
3
Introduction
8
Purpose of this Operating Guide
8
Additional Resources
8
Manual Version
8
Approvals and Certifications
8
Disposal
9
Safety
10
Safety Symbols
10
Qualified Personnel
10
Safety Precautions
10
Product Overview
13
Intended Use
13
What Is an Enclosed Drive
13
Location of Options Within an Enclosed Drive
16
Drive Identification
18
Identifying the Drive and Its Options
18
Enclosure Size Identification
20
Option Code Identification
20
Power Ratings and Dimensions for D9H-D10H and E5H-E6H Enclosures
24
Control Compartment and Local Control Panel
25
Control Compartment Overview
25
Control Compartment Door
26
Local Control Panel (LCP)
27
LCP Menu
29
Mechanical Installation
31
Items Supplied
31
Split Shipment
31
Tools Needed
32
Storage
32
Operating Environment
32
Operating Environment Overview
32
Gases Within the Operating Environment
33
Dust Within the Operating Environment
33
Potentially Explosive Atmospheres
33
Installation Requirements
34
Cooling Requirements
34
Airflow Rates
35
Lifting the Drive
36
Combining Multiple Cabinets from a Split Shipment
37
Installing the Enclosed Drive
39
Creating an Entry for Cables
39
Installing the Drive with Back-Channel Cooling Option
40
Securing the Cabinet(S) to the Floor
40
Electrical Installation
42
Safety Instructions
42
EMC-Compliant Installation
42
Wiring Schematic for D9H and D10H Enclosed Drives
46
Wiring Schematic for E5H and E6H Enclosed Drives
47
Wiring Diagram Cross-Reference
48
Split Shipment Wiring Harnesses
49
Connecting Wiring Harnesses
49
D10H Wiring Harness
50
E5H Wiring Harness
54
E6H Wiring Harness
60
Control Compartment Wiring
66
Safety Precautions
66
Control Compartment Interior View
67
Control Terminals
68
Relay Terminals
69
Option Card Terminals
69
Overview of Options Wiring
72
Connecting Motor, Mains, and Ground Cables
79
Power Cabling and Grounding Considerations
79
Connecting to the Mains
81
Connecting the Drive Module to the Motor
85
Connecting the Sine-Wave Filter to the Motor
87
Connecting the Du/Dt Filter to the Motor
89
Connecting to Ground
91
Installing Upstream Fuses
92
Upstream Fuse Considerations
92
Recommended Fuse Ratings for IEC Installation
92
Recommended Fuse Ratings for UL Installation
93
Enabling Motor Operation
94
Selecting the Voltage/Current Input Signal
94
Setting up RS485 Serial Communication
95
Configuring the Passive Harmonic Filter (PHF)
96
Configuring the Du/Dt Filter
96
Configuring the Sine-Wave Filter
97
MCCB Configuration
97
Safe Torque off (STO) Wiring
98
Pre-Start Check List
99
Commissioning
101
Applying Power to the Drive
101
Programming the Drive
101
Parameter Overview
101
Parameter Navigation
102
Programming Example for an Open-Loop Application
102
Entering System Information
103
Configuring Automatic Energy Optimization
104
Configuring Automatic Motor Adaptation
105
Testing before System Start-Up
105
Testing Motor Rotation
105
Testing Encoder Rotation
106
Starting up the Drive for the First Time
106
Parameter Settings
106
Parameter Setting Overview
106
Uploading and Downloading Parameter Settings
107
Restoring Factory Default Settings Using the Recommended Initialization
107
Restoring Factory Default Settings Using Manual Initialization
108
Wiring Configuration Examples
109
Application Examples
109
Wiring Configuration for Automatic Motor Adaptation (AMA)
109
Wiring Configuration for Automatic Motor Adaptation (AMA) Without T27
110
Wiring Configuration: Speed
110
Wiring Configuration: Feedback
113
Wiring Configuration: Run/Stop
115
Wiring Configuration: Start/Stop
117
Wiring Configuration: External Alarm Reset
119
Wiring Configuration: RS485
120
Wiring Configuration: Motor Thermistor
120
Wiring for Regeneration
121
Wiring Configuration for a Relay Set-Up with Smart Logic Control
122
Wiring Configuration for a Submersible Pump
122
Wiring Configuration for a Cascade Controller
125
Wiring Configuration for a Fixed Variable Speed Pump
127
Wiring Configuration for Lead Pump Alternation
128
Maintenance, Diagnostics, and Troubleshooting
129
Maintenance and Service
129
Status Messages
129
Status Message Overview
129
Status Messages - Operating Mode
130
Status Messages - Reference Site
130
Status Messages - Operation Status
130
Warnings and Alarms
133
Troubleshooting
157
Specifications
160
Electrical Data
160
Electrical Data, 380-480 V AC
160
Electrical Data, 525-690 V AC
165
Mains Supply
170
Motor Output and Motor Data
170
Motor Output (U, V, W)
170
Torque Characteristics
170
Ambient Conditions
171
Control Cables
171
Control Input/Output and Control Data
171
Control Card, USB Serial Communication
171
STO Terminal XD2.19 (Terminal XD2.19 Is Fixed PNP Logic)
172
Control Card, 24 V DC Output
172
Control Card, +10 V DC Output
172
Digital Outputs
172
Digital Inputs
173
Pulse/Encoder Inputs
173
Control Characteristics
174
Relay Outputs
174
Analog Output
175
Control Card, RS485 Serial Communication
175
Control Card Performance
175
Analog Inputs
175
Filter Specifications
176
Passive Harmonic Filter Specifications
176
Line Reactor Specifications
176
Du/Dt Filter Specifications
177
Sine-Wave Filter Specifications
178
Fuses and Circuit Breakers
179
Types of Fuses
179
Panel Fuses
180
Fusible Disconnect Switches
181
Non-Fusible Disconnect Switches
182
Contactor Fuses
183
Molded-Case Circuit Breakers
184
Enclosure Dimensions
185
Pedestal Dimensions
185
D9H Enclosed Drive Dimension
186
D10H Enclosed Drive Dimensions
187
E5H Enclosed Drive Dimensions
188
E6H Enclosed Drive Dimensions
189
Enclosure Airflow
190
Fastener Torque Ratings
190
Appendix
191
Conventions
191
Abbreviations
191
International/North American Default Parameter Settings
193
Required Parameter Settings for Drive Options
194
Block Diagrams
195
Input Power Option Losses
198
Contactor Losses
198
Fusible Disconnect Losses
199
Non-Fusible Disconnect Losses
200
MCCB Losses
201
Passive Harmonic Filter Losses
202
Du/Dt Filter Losses
203
Sine-Wave Filter Losses
204
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Danfoss VLT AQUA Drive FC 202 Specifications
General
Brand
Danfoss
Model
VLT AQUA Drive FC 202
Category
DC Drives
Language
English
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