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GSE 574 User Manual

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Model 574
Programmable
Counting System
(PCS)
Version 2.0
Technical Reference Manual

Table of Contents

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GSE 574 Specifications

General IconGeneral
BrandGSE
Model574
CategoryAccessories
LanguageEnglish

Summary

Chapter 1 Introduction

1.1 About This Manual

Provides an overview of the manual's content, scope, and structure for the GSE 500 series instruments.

1.3 Model 574 Features

Details the key features and capabilities of the GSE Model 574 Counting System.

1.6 Available Options

Lists and describes optional hardware and software features for the Model 574.

1.9 Operating Modes (Brief Explanation)

Briefly explains the five operational modes of the Model 574 system.

Chapter 2 Installation Instructions

2.1 Positioning the Instrument

Provides guidelines for placing the instrument for optimal use and environment suitability.

2.2 Opening the Instrument

Details the procedure for disassembling and reassembling the instrument housing.

2.3 Local Load Cell Connections

Explains how to connect load cells, including transducer excitation and cable recommendations.

2.4 574 Load Cell Installation and Removal

Step-by-step instructions for installing and removing load cells in the Model 574.

Chapter 3 Parameter Setup Mode (Basic Setup)

3.1 Parameter Setup Mode

Explains how to access and navigate the parameter setup mode and security code entry.

3.2 Basic Weighing Parameter Setup

Details basic weighing parameter setup, including scale enablement and full scale capacity.

Chapter 4 Parameter Setup (Advanced)

4.1 Getting Into the Parameter Setup Mode

Describes how to access advanced parameter setup, including security code and navigation.

4.4 Parameter Types

Explains the two types of setup parameters: KEY-IN and SELECTABLE.

4.5 Character Entry

Details how to enter alphabetic and non-numeric characters using the keypad and arrow keys.

Chapter 5 Weighing Mode

5.1 About The Weighing Mode

Introduces the weighing mode and how front panel keys function within it.

5.2 Weighing Mode (Key Operations)

Explains the operation of front panel keys such as SCALE SELECT, ZERO, UNITS, SELECT, and TARE.

Chapter 6 Counting Mode

6.1 Parts Counting Mode

Details the operation of the 574 Counting System and the sampling process.

6.2 Front Panel Key Operation (Counting Related)

Explains the function of front panel keys specifically for counting modes.

6.3 Parts Counting Parameter Setup

Covers parameters related to parts counting, such as Auto Sample Accept and Accuracy Displayed.

Chapter 7 Calibration Mode

7.1 Calibration Mode

Explains how to enter calibration mode and perform New Zero, Last Zero, Temp Zero, Only Zero, and Cal Reset.

7.2 Multi-Point Linearization

Details the procedure for multi-point linearization to improve accuracy.

7.3 Quick Calibration

Describes the Quick Calibration mode procedure for faster calibration.

Chapter 8 Accumulation Mode

8.1 Parameter Setup

Explains parameters related to accumulation, such as AcRTZ and AcFnc.

8.2 Accumulation (Memory Modes) Operations

Describes how the 574 stores weighing data into memory registers for accumulation.

8.3 Performing Accumulations

Details how to enter accumulation modes and perform additions or subtractions.

8.4 Initializing Accumulate Totals

Explains how to reset accumulation registers to a new number or zero.

Chapter 9 Units

9.1 Units Parameter Setup

Covers parameters for specifying calibration, power-up, and selectable weighing units.

Chapter 10 Tare Operations

10.1 Tare Operations Parameter Setup

Details parameters for saving tare weight, negative tare, and tare rounding.

Chapter 11 Local F-Keys

11.1 Local F-Keys (Invoke Macros)

Explains how to use front panel F-keys to invoke macros for automated operations.

11.2 Basic Local F-Key Macro Examples

Provides examples of macros for local accumulation and printing operations.

Chapter 12 Key Disabling Parameter Setup

12.1 Key Disabling

Covers parameters for disabling specific keyboard functions for simplicity or security.

Chapter 13 Selectable Operating Modes

13.1 Selectable Operating Modes

Explains how to assign the order of appearance for available operating modes using P300-P309.

Chapter 14 Data Registers and ID's (Programmable)

14.1 Introduction

Introduces numeric data registers, variables, parameters, and their adjustable 'name' fields.

14.2 Weighing Parameters

Details how weighing parameters can be custom named for specific scale applications.

14.3 Time and Date Parameters

Explains how to custom name Time and Date parameters for specific user needs.

14.7 Numeric Parameter Setup (VARS and REGS)

Covers naming variables (VARS) and registers (REGS) for clearer data identification.

14.8 Character Entry (NAME)

Guides on entering alphanumeric characters for naming parameters using the keypad.

14.10 Decimal Point Parameter Setup (VARS)

Explains how to set the number of decimal places for variables.

14.11 Rounding (VARS and REGS)

Details how VARs and REGS round values based on display increments or specific multiples.

Chapter 15 Communications

15.1 Communication Protocol Parameter Setup

Covers parameters for setting up communication protocols like Baud Rate, Data Bits, and Parity.

15.2 Cable Connection Information

Provides details on connecting peripheral devices using specific cables and connectors.

15.3 Communication Connections

Explains COM port and Print port connections, including handshake and wiring details.

15.4 Custom Transmit (Selections) Parameter Setup

Details parameters for setting up custom data transmissions for various events.

Chapter 16 Macro Programming Operations

16.1 Overview

Explains the purpose of macros and the basic steps for determining macro needs.

16.2 Methods of Invoking Macros

Describes the six sources from which macros can be executed, including setpoints, alarms, and keys.

16.3 Methods of Aborting Macros

Explains how to abort macros using specific key combinations or power cycling.

16.4 Serial and RS-232C and Keypad Input

Details alternate macro setup methods using external keyboards and serial communication.

16.8 Macro Commands

Provides a comprehensive list and explanation of macro commands for various operations.

Chapter 17 Truck Weighing

17.1 Introduction

Introduces the truck weighing application and its use of ID numbers for tracking.

17.2 Setup

Explains how to enable Truck In/Out weighing and select ID types.

17.4 METHODS OF OPERATION

Describes the operational methods for truck weighing, including motion delay.

17.5 SEQUENTIAL OPERATION

Details the sequential steps for Incoming and Outgoing Truck weighing operations.

17.13 Invoke a “Macro” From the Truck IN/OUT Software

Explains how to invoke macros from the Truck IN/OUT software for automated operations.

Chapter 18 Time / Date Setup (OPTION)

18.1 Time and Date Operations

Covers entering and displaying time and date, including options for battery backup.

18.2 Time and Date Parameter Setup

Details the parameters for setting up time, date, AM/PM, and display options.

18.3 Alarms

Explains how to set up alarms for interval or daily events and their associated macros.

18.4 Time and Date Battery Backed Option

Describes the installation and specifications of the battery-backed time/date option.

Chapter 19 Memory Expansion (OPTION)

19.1 Memory Expansion Option

Details the memory expansion option for the 574, including EEPROM and RAM usage.

19.2 INSTALLATION OF ADDITIONAL MEMORY

Provides instructions for installing additional memory modules into the 574.

Chapter 20 Database (OPTION)

20.1 Database Option

Describes the database option, including available RAM modules and their part numbers.

20.2 Database Applications

Lists popular weighing applications for the database, like transaction recording and part lookup.

20.5 Database Setup

Explains how to set up databases, including selecting parameter IDs for columns.

20.8 Advanced Database Menus

Details advanced database commands accessed via the menu for complex operations.

20.17 DATABASE ERRORS

Lists and explains various database error messages and their potential causes.

Chapter 21 Setpoints Setup (FEATURE)

21.1 Setpoint Parameters and Operations

Introduces setpoints, their parameters, and how they trigger events based on various conditions.

21.2 Setpoint (Input and Output) Parameter Setup

Details parameters for setting up setpoint activation and de-activation conditions.

21.3 Setpoint Example Setups (Front Panel Entry)

Provides examples of setting up setpoints for common applications like over/under indicators.

Chapter 22 Multi-Scale Inputs and Capabilities (OPTION)

22.1 Multi-Scale Option Card

Describes the Multi-Scale Input option card and its capability to connect additional load cells.

22.4 Installation

Provides hardware installation procedures for the Multi-Scale option card.

22.5 Factory Calibration Information and Setup Instructions

Explains how to enter calibration data unique to the specific A/D on the multi-scale board.

22.10 SCALE CALIBRATION

Details the process of scale calibration, including multi-point linearization.

Chapter 23 Sample Scale (OPTION)

23.1 Sample Scale 2# Cell

Describes the 2 lb sample scale option for establishing accurate pieceweights.

23.3 Load Cell Installation Procedure

Provides hardware installation steps for the SAMPLE SCALE LOAD CELL.

Chapter 24 Pre-setable Parameters (STANDARD)

24.1 Description

Explains parameters that have values determined by the instrument or preset by the user.

24.2 Setup

Covers the parameter for enabling or disabling the preset feature on the instrument.

Chapter 25 Model 574 Peripheral Cable (OPTIONS)

25.1 Options Cable Listing

Lists available peripheral cables and their connector pin wiring for the GSE 574.

Chapter 27 Other System Operations and Applications

27.1 Gross Entry Mode (P169)

Allows keyboard entry of Gross Weight data, with options for manual or automatic entry.

27.2 Battery Operation

Describes the connector for external DC supply and battery-backed time/date option.

Chapter 28 Information Parameters

28.1 Model Type

Displays the model type (M574) which is fixed and cannot be modified.

28.2 Memory Information Parameters

Provides information on EPROM, EEPROM, and RAM memory usage for diagnostics.

28.4 Audit Trail Parameter Information

Explains the Audit Trail feature for controlling setup modifications and tracking changes.

28.5 Diagnostic Information Parameters

Lists parameters used for diagnostic purposes, such as current mV/V output and calibration factors.

Chapter 29 Troubleshooting

29.1 Error Messages (overview)

Provides a summary of all error messages, their causes, and probable remedies.

29.2 Operational Mode Error Messages

Lists error messages that occur during operational modes like UnderLoad and OverLoad.

29.3 Setup Mode Error Messages

Lists error messages encountered during setup mode, such as Entry>Max and WrongCode.

29.4 Hardware Problem Error Messages

Details error messages related to hardware issues like A/D, EEPROM, and Check Sum errors.

29.5 Calibration Error Messages

Lists error messages that occur during calibration, such as F.S.>MAX and F.S.<.1mVv.

Chapter 30 Model 574 Simulator Software

30.1 Description

Describes the Model 574 Simulator software as a tool for setting up the 574 for specific applications.

30.2 Files

Lists the files included with the 574 simulator program and associated utilities.

30.4 Load Cell Simulation

Explains how to simulate load cell inputs using the simulator's function keys.

30.5 File Re-Direction

Details how to capture simulator output to a disk file for later use or transmission.

Chapter 31 Personal Identification Number

31.1 Introduction

Explains the PIN feature for personalizing access codes to setup and calibration modes.

31.2 Clearing Setup Mode Personal Access Number (Factory Default)

Describes how to clear the setup mode access code and revert to the factory default.

Chapter 32 Remote Display Operation

32.1 Introduction

Introduces the remote display capability and the 574's role as a master unit.

32.2 Select Remote Display Operation (Setup For 450 and 550 Only)

Details how to configure 450 or 550 units to respond as remote displays for the 574.

32.3 Abort Remote Display Operation (Set to Operate as a Standard Unit)

Explains how to abort remote display operation and revert to standard unit mode.

32.4 Model 574 with Remote 550 or 450 Display

Discusses interfacing the 574 with GSE 450 or 550 indicators as remote displays.

32.5 Model 450 and 550 Remote Display Parameters

Details remote display parameters for 450 and 550 models, including format and address selections.

32.6 Remote Keys

Explains how to enable or disable remote keys for 450 and 550 units to affect the master unit.

Chapter 33 (OIML)

33.1 European Specific Modifications

Describes OIML parameter and its effects on keypad layout and language selection.

33.2 International Characters

Covers the ability to display international characters and language selection via parameter P411.

33.3 Namable Weight Parameters

Explains how to name parameters like Vars and Regs for virtually any application.

33.4 Check-sums on Transmitted Data

Details checksum calculation methods for ensuring data integrity in transmitted data.

33.5 Printer Interface Example

Provides an example of interfacing the GSE Model 550 with an Epson printer using block transfer.

Appendix A.1 Transmission of Current Settings

Appendix A.2 Important FCC Compliance Information

Appendix A.3 Specifications

Appendix 4 ASCII to Hexadecimal Conversion Chart

Appendix A.5 Exploded View of Model 574 and Parts Listing

Table 53 Bill of Materials Parts Listing (M574)

Appendix 6 Model 574 Main Board Parts Listing

INDEX