hpmont MONT20 - User Manual

MONT20
Door Controller
User Manual
V1.6 2022.03

hpmont MONT20 Specifications

General

Category	Controller
Model	MONT20
Input Voltage	12-24V DC
Output Current	20A
Protection	Overload, Short Circuit, Over Temperature
Operating Temperature	-20°C to 60°C

Summary

Chapter 1 Safety Information and Precautions

Safety Definition

Defines safety marks and their meanings used in the manual.

Professional Personnel

Specifies qualifications for performing wiring and maintenance.

Chapter 2 Product Information

2.1 Rated Value

Details electrical ratings like power, capacity, current, and weight.

2.2 Technical Data

Provides electrical specifications, control characteristics, and functions.

Input and Output Specifications

Lists I/O, communication, and keypad details.

Environment and Operation Conditions

Details environmental requirements like temperature, humidity, and altitude.

2.3 Dimension and Installation

Shows physical dimensions and mounting details for the MONT20.

2.4 Installation Site Requirement

Outlines essential requirements for the installation site environment.

Chapter 3 Electrical Installation

3.1 Precautions

Critical safety precautions for electrical wiring and connections.

3.2 Electrical Requirement

Specifies cable specifications required for power supply, motor, and ground.

Ground Wiring

Details proper grounding procedures and recommendations for safety.

Cable Wiring and Routing

Guidelines for routing cables to prevent interference.

Power, Motor, and Control Cables

Instructions and recommendations for selecting and installing cables.

3.3 Interface Description

Describes the function and location of the power switch and terminals.

3.3.3 Control Terminal

Explains the control terminals, their functions, and connection requirements.

Encoder Connection and Settings

Details encoder connection pinout and power supply settings.

External Keypad Connection

Information on connecting an external keypad for parameter access.

Chapter 4 Operation

4.1 Keypad Description

Describes the keypad layouts and indicators.

Indicator: Display the current status or unit

Explains the function of indicators for status and units on keypads.

Display Area and Status Indicators

Describes the keypad display area for parameters and fault codes.

4.2 Display on Keypad

Details parameter display during stop, run, and fault states.

Special Display Status

Shows special display statuses for unlock, clear password, and factory reset.

Parameter Editing Display

Explains the 4-level menu structure for parameter editing.

4.3 Reset Default Parameter

Steps to reset all parameters to their default factory values.

4.4 Users Password Management

How to set, unlock, and clear the user password for parameter access.

4.5 Upload and Download Parameter

Instructions for uploading and downloading parameters.

Chapter 5 Function Introduction

5.1 Group d: Display Parameters

Introduces parameters used for displaying status information.

5.1.1 d00: System Parameters

Lists system parameters like controller series, rated power, and software versions.

5.1.2 d01: Drive Status Parameters

Details parameters related to door position, speed, voltage, and terminal status.

5.2 Group F: General Function Parameter

Introduces general function parameters for system configuration and operation.

5.2.1 F00: Basic Parameters

Covers basic parameters like user password and parameter batch selection.

F00.02 OD;CD Mode Selection

Selects between speed control and distance control modes.

F00.03 Run Command Selection

Defines how the door operation is commanded (keypad, terminal, demo, CAN).

F00.04 Max. Output Frequency

Sets the maximum output frequency for the motor.

F00.05 Running Curve Selection

Selects between line or S-curve for door movement.

F00.06 Control Selection

Specifies the motor control method (open-loop, closed-loop, flux vector).

5.2.2 F01: Motor Parameters

Details parameters related to the motor's electrical characteristics.

F01.06 Motor Parameter Auto-tuning

Configures motor parameter auto-tuning for optimal performance.

5.2.3 F02: Encoder Door Width Parameter

Parameters for setting up the encoder and learning door width.

F02.05 Door Width Self-learning Enable

Enables or disables the door width self-learning function.

5.2.4 F03: OD Curve Parameter

Parameters for defining the Open Door (OD) movement curve.

5.2.5 F04: CD Curve Parameters

Parameters for defining the Close Door (CD) movement curve.

5.2.6 F05: Torque Parameters

Parameters for setting door motor torque during different phases of operation.

5.2.7 F06: Boost Parameters

Parameters for boost functions, input/output selection, and terminal settings.

F06.02 Input Terminal Filter Time

Adjusts the filter time for digital inputs to improve immunity.

F06.03 DI1 Function Selection

Configures the function for Digital Input 1 (DI1).

F06.09 Percentage of Door Position Output

Sets the threshold for door position output signal validity.

F06.10 Resistance Dec. Time

Defines deceleration time when CD resistance is detected.

F06.11 Motor Action on Command Revoke

Specifies motor action when the run command is cancelled.

F06.12 Auxiliary Parameter 1

Auxiliary parameter 1 settings for CD limit, demo mode, and priority.

F06.13 Auxiliary Parameter 2

Auxiliary parameter 2 settings for abnormal shutdown, slope, and auto reset.

F06.14 LCD Brightness Adjustment

Adjusts the brightness of the on-board LCD display.

F06.15 Carrier Frequency

Sets the carrier frequency for the motor control.

F06.16 Asyn. Motor Running Speed

Sets running speed for Asyn. motor in open-loop mode.

F06.17 CD Time Protection

Protects CD operation by re-opening if CD command is not met within a time.

F06.19 Flux Vector Frequency & F07 Vector Control Parameters

Flux vector frequency and vector control parameters.

F07.00 High Speed ASR KP

Parameter for high speed ASR KP.

F08 Demo Running Parameters

Lists demo running parameters.

F07.02 Low Speed ASR KP

Parameter for low speed ASR KP.

F08.00 Demo OD Retention Time

Parameter for demo retention time of OD running.

F09 Fault Record Parameters

Lists fault record parameters.

F09.00-F09.04 Fault Type Listings

Lists specific fault type numbers.

Chapter 6 Application Debugging

6.1 Motor Parameter Auto-tuning

Guide to performing motor parameter auto-tuning for optimal performance.

Syn. Motor Auto-tuning

Specific steps for performing auto-tuning for synchronous motors.

6.2 Distance Control

Overview of using the encoder for distance-based door position control.

6.2.1 Wiring Diagram

Wiring diagram and requirements for distance control setup.

6.2.2 Door Width Self-learning

Process for learning the door width for accurate distance control.

6.2.3 Trial Operation

Procedures for manual and automated trial operation of the door motor.

6.2.4 Distance Control OD Running

Details the process and parameters for Open Door running in distance control.

6.2.5 Distance Control CD Running

Details the process and parameters for Close Door running in distance control.

6.3 Speed Control

How to use limit switches for speed control without an encoder.

6.3.1 Connection for Speed Control

Wiring diagram for speed control using external limit switches.

6.3.2 Speed Control OD Running

Explains OD running process and parameters for speed control.

6.3.3 Speed Control CD Running

Explains CD running process and parameters for speed control.

Chapter 7 Troubleshooting and Maintenance

7.1 Troubleshooting

Lists common faults, their reasons, and corresponding countermeasures.

Common Faults and Countermeasures

Addresses overload and Syn. motor current detection issues.

Specific Faults and Resolutions

Covers module, encoder, and door width self-learning faults.

7.2 Reset Fault

Methods to reset faults after they have been resolved.

7.3 Maintenance

Outlines daily and periodic maintenance procedures for the controller.

Periodical Maintenance Checks

Recommended schedule and checks for periodic controller inspection.

Replacing Damaged Parts

Information on replacing damaged components like electrolytic capacitors.

Appendix A Parameter Reference

d00: System Parameters

Lists system parameters and their attributes.

d01: Drive Status Parameters

Lists drive status parameters and their attributes.

Input;Output Terminal Status

Details input and output terminal status parameters.

F00: Basic Parameter List

Lists basic parameters including user password and batch selection.

F00.02-F00.06 Parameter Overview

Overview of OD/CD mode, command, frequency, curve, and control selection.

F02-F04 Parameter Overview

Lists Encoder, OD, and CD curve parameters.

F04.05 CD Dec. Time & F05 Torque Parameters

CD deceleration time and torque parameters.

F05.12 Low Speed CD Resistance & F06 Boost Parameters

Low speed CD resistance and boost parameters.

F06.04 DI2 Function & F06.11 Motor Action Parameters

DI2 function selection and motor action on command revoke.

F06.12-F06.13 Auxiliary Parameters

Auxiliary parameter settings.

F06.14-F06.17 Function Parameters

LCD brightness, carrier frequency, speeds, and protection parameters.

F06.19 Flux Vector Frequency & F07 Vector Control Parameters

Flux vector frequency and vector control parameters.

F07.00 High Speed ASR KP

Parameter for high speed ASR KP.

F08 Demo Running Parameters

Lists demo running parameters.

F07.02 Low Speed ASR KP

Parameter for low speed ASR KP.

F08.00 Demo OD Retention Time

Parameter for demo retention time of OD running.

F09 Fault Record Parameters

Lists fault record parameters.

F09.00-F09.04 Fault Type Listings

Lists specific fault type numbers.