Hypertherm XPR300 Replacement Part Procedures

Parts List
5
XPR300 Instruction Manual 809970 159
Tools
Recommended spare parts
Plasma power supply – recommended spare parts
* Voltage dependent - Select accordingly
Part number Length
229917 Torch connect console solenoid valve tool
229918 Torch solenoid valve tool
104879 2.25 inch spanner wrench
004629 Pit depth gauge
104119 Consumable tool
Part number Description Designator Quantity
027005 Coolant filter (fine) – 1
006154 Coolant check valve – 1
229640 Power source: 88 VAC – 264 VAC to 24 VDC PS1 1
229671
Power source: 88 VAC – 264 VAC to 48 VDC,
600 W
PS2 1
229679 Chopper assembly Chopper 1 1
141322 Control PCB PCB1 1
141371 I/O PCB PCB5 1
141384 Fan power distribution PCB PCB6 1
141425 Power distribution PCB PCB7 1
108709 Fuse:10 A, 250 VAC, time delay (on PCB7) F3, F4, F5 2
208397*
Fuse: 15 A, 600 V, Class R (used in 200 V,
208 V, 220 V, 240 V)
F1, F2
2
208395*
Fuse: 8 A, 600 V, Class R (used in 380 V,
400 V, 415 V, 440 V, 480 V, 600 V)
2
003277 Pilot arc relay CR1 1
229697
Inrush contactor assembly: 80 A, IEC AC-3,
3-phase, 120 VAC
IR_CON 1
003276* Main contactor (200 V, 208 V, 220 V, 240 V)
M_CON
1
003268*
Main contactor (380 V, 400 V, 415 V, 440 V,
480 V, 600 V)
1

Hypertherm XPR300 Specifications

General

Cutting Current	300 A
Duty Cycle	100% at 300 A
Technology	X-Definition Plasma
Gas Supply	Oxygen, Nitrogen, Air
Cutting Capacity (Mild Steel)	38 mm (1.5 in)
Severance Capacity (Mild Steel)	75 mm (3 in)
Pierce Capacity (Mild Steel)	50 mm (2 in)
Input Voltage	200–480 V, 3-PH, 50/60 Hz