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Hypertherm XPR300 Replacement Part Procedures

Hypertherm XPR300
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XPR300 Field Service Bulletin 809970 5
Contents
1 Plasma Power Supply .............................................................................................................. 11
How to use push-to-connect fittings.............................................................................................................. 12
Front parts............................................................................................................................................................. 13
Replace the magnetics fans ................................................................................................................. 13
Remove the magnetics fans...................................................................................................... 13
Install the magnetics fans.......................................................................................................... 14
Right-side (liquid-cooling-side) parts............................................................................................................. 15
Replace the flow meter.......................................................................................................................... 15
Replace the coolant level sensor......................................................................................................... 17
Replace a heat-exchanger fan ............................................................................................................. 18
Remove a heat-exchanger fan.................................................................................................. 18
Install a heat-exchanger fan...................................................................................................... 20
Replace the heat-exchanger assembly .............................................................................................. 21
Remove the heat-exchanger assembly .................................................................................. 21
Install the heat-exchanger assembly....................................................................................... 22
Replace the coolant thermistor............................................................................................................ 24
Replace the solid state relay ................................................................................................................ 25
Replace the fan power distribution PCB........................................................................................... 26
Replace the coolant pump and motor assembly ............................................................................. 27
Remove the coolant pump and motor assembly.................................................................. 27
Install the coolant pump and motor assembly...................................................................... 28
Left-side (control-side) parts............................................................................................................................ 30
Replace the chopper.............................................................................................................................. 30
Remove the chopper .................................................................................................................. 30

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Hypertherm XPR300 Specifications

General IconGeneral
BrandHypertherm
ModelXPR300
CategoryWelding System
LanguageEnglish

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