Hypertherm XPR300 Replacement Part Procedures

Gas Connect Consoles
2
XPR300 Field Service Bulletin 809970 85
How to set the regulators
This procedure is for when the regulators need to be adjusted in the field.
The N
2
and Ar OptiMix gas connect console (078633) regulators are set at Hypertherm before the
regulators are installed into the gas connect console. The regulators are set in a dynamic condition,
when gas is flowing, with 7.9 bar – 8.6 bar (115 psi – 125 psi)
on the inlet and 6.9bar (100psi) on
the outlet. There is a 1.6 mm (0.063 inch) orifice downstream.
When to adjust regulators:
 If your N
2
Shield inlet (P4) pressure is above 7.5bar (110psi) or below 6.2bar (90psi).
 If your Ar Shield Inlet (P4) pressure is above 7.5 bar (110 psi) or below 6.2 bar (90 psi).
Set the N
2
regulator
1. Install one of the following sets of consumables:
 300 A O
2
/Air
 300 A N
2
/N
2
 300 A Mix/N
2
 170 A O
2
/Air
 170 A N
2
/N
2
 170 A Mix/N
2
2. Use the XPR web interface to load one of the following processes:
 2100 for the 300 A consumables
 2057 for the170 A consumables
3. Remove the cover from OptiMix gas connect console.
4. Pop the N
2
regulator knob up so the orange indicator is visible.
5. Go to Gas System in the XPR web interface.
N
2
Ar

Hypertherm XPR300 Specifications

General

Cutting Current	300 A
Duty Cycle	100% at 300 A
Technology	X-Definition Plasma
Gas Supply	Oxygen, Nitrogen, Air
Cutting Capacity (Mild Steel)	38 mm (1.5 in)
Severance Capacity (Mild Steel)	75 mm (3 in)
Pierce Capacity (Mild Steel)	50 mm (2 in)
Input Voltage	200–480 V, 3-PH, 50/60 Hz