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Keyence IV2 Series User Manual

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426 pages
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2
Installation and
Connection
3
Basic Operation
4
Settings Navigator
5
Running
6
Adjusting
7
Various Functions
8
External Media
9
Connecting
to the Network
10
Controlling with
Input/Output Line
11
Specications
A
Status Table,
Troubleshooting
1
Getting Started
867GB
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User’s Manual
(Control Panel)
Vision Sensor
IV2 Series

Table of Contents

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Keyence IV2 Series Specifications

General IconGeneral
BrandKeyence
ModelIV2 Series
CategoryAccessories
LanguageEnglish

Summary

1 Getting Started

System Configuration

Details the system configuration and basic setups for the IV2 Series.

Checking the Package Contents

Lists the included items for the IV2 Series models.

Name and Function of Each Part

Explains the parts and functions of the Sensor Head and Sensor Amplifier.

2 Installation and Connection

Mounting the Sensor

Covers sensor mounting, field of view, and installed distance for different models.

Mounting the control panel

Describes methods for mounting the control panel to a wall or panel surface.

Cables

Explains sensor wiring, connecting Ethernet/LAN cables, and I/O cables.

3 Basic Operation

Overview of Screen and Operation

Explains the control panel displays and operations, including run screen and operation info.

Basic Operation Flow

Outlines the step-by-step process for setting up and starting the IV2 Series.

Operation when the Power is Turned on

Details the initial startup sequence when the power is first applied.

Switching and Terminating the Sensor to be Connected

Explains how to switch between connected sensors or disconnect them.

Setting to the Factory Default

Guides on how to initialize the sensor and control panel to factory default settings.

Basic operation of the control panel

Explains the operation of the image tool bar and full-screen display.

4 Settings Navigator

Basic Operation of the Settings Navigator

Describes how to start and navigate the Settings Navigator for program setup.

1. Image Optimization (Clearly Image a Target)

Details settings for optimizing image capture for clear target imaging.

2. Master Registration (Registering an Image as a Reference)

Explains how to register a master image for reference in detection settings.

3. Learning Settings (Setting the Judgment Method of the Target in Learning Mode)

Covers setting up detection windows and learning OK/NG targets in learning mode.

3. Tool Settings (Setting the Judgment Method of the Target of Standard Mode)

Explains how to set various judgment tools in standard mode for target analysis.

4. Output Assignment (Setting Details of Outputting to Output Line)

Details how to assign output items to output lines and configure logic settings.

6 Adjusting

Auto Adjustment by the Additional Learning (Learning Mode Only)

Explains how to stabilize judgment using additional learning in learning mode.

Adjusting Thresholds for Judgment

Details manual threshold adjustment using the Limit Adjust function in Test mode.

Stabilizing the Judgment

Provides methods to adjust the device for unstable judgment conditions.

Shortening the Processing Time

Explains how to adjust settings to reduce processing time for faster operation.

7 Various Functions

Displaying the Sensor Setup Menu Screen

Explains how to access and navigate the Sensor Setup Menu screen.

Changeover for a Target (Program Functions)

Describes how to save, load, and manage program files for target changeover.

Setting the Extended Functions of the Sensor

Details advanced sensor settings including I/O, Device, Network, and Utility functions.

Setting Advanced Control Panel Information

Explains how to configure control panel settings like Display, Language, and Security.

8 External Media

Overview of External Media

Introduces the use of external media like USB memory and SD cards.

Saving the Sensor Settings and Images to a USB Memory

Guides on backing up sensor settings and images to a USB memory device.

Setting Up the SD Card

Explains how to insert, format, and manage SD cards for program storage and data transfer.

Transferring Judgment Results or Judged Images to an SD Card

Details the process of transferring image data and status results to an SD card.

9 Connecting to a Network

Saving Judgment Results and Judged Images to an FTP Server

Explains how to set up and perform automatic data transfer to an FTP server.

Connecting to the SNTP Server to Set the Time

Guides on connecting to an SNTP server for automatic time synchronization.

Connecting to a Field Network

Covers connecting the device to a PLC via a field network using various protocols.

Web Monitor

Explains how to use a web browser to monitor sensor images and operation history.

10 Controlling with the Input/Output Line

Controlling Timing of Judgment with Triggers

Explains how to control judgment timing using external triggers and BUSY/READY outputs.

Importing the Status Output

Details how to import status results from detection tools and position adjustment.

Changing Over

Explains how to switch between saved judgment conditions (programs) using input lines.

Registering the Master Image

Describes how to register a master image using external triggers or input lines.

Clearing Errors

Explains how to clear output errors using the clear error input.

Behavior When the Sensor Power is Turned On or Off

Describes the device behavior during power on/off, including BUSY output and program switching.

Input Response Time

Provides typical response times for various operations like program switching and trigger inputs.

11 Specifications

Sensor Head

Lists the specifications for different Sensor Head models.

Sensor Amplifier

Details the specifications for the Sensor Amplifier models.

Control panel

Lists the specifications for the IV2-CP50 control panel.

Dimensions

Provides dimensional drawings and specifications for the Sensor Head and its accessories.

Appendices

Status Table

Provides a table of sensor status indicators, their meanings, and remedies.

Matching Rate of the Outline Tool and Position Adjustment Tool

Explains how matching rates are calculated and affected by protrusions.

Troubleshooting

Lists common symptoms, check points, and remedies for troubleshooting.

Error Messages

Details various error messages, their causes, and remedies.

Remedy when data transfer to the SD card is unavailable

Offers solutions for issues related to SD card data transfer failures.

Remedy when the Monitor cannot be Connected with the Sensor

Provides steps to resolve connection issues between the monitor and the sensor.

Initializing the Network Settings (IP Reset Switch)

Explains how to reset network settings to factory defaults using the IP reset switch.

Maintenance

Covers basic maintenance procedures, such as attaching a protection sheet.

Index

Provides an alphabetical index of topics covered in the manual.

Copyright notice

Contains copyright information and licensing details for included software.

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